Bobcat 1213 Feller Buncher Workshop Repair Service Manual - 6570156

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This workshop repair service manual PDF download for the 1213 Bobcat Feller Buncher has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

Bobcat Feller Buncher 1213


TABLE OF CONTENTS :

SAFETY INSTRUCTIONS 
FIRE PREVENTION 
SERIAL NUMBER LOCATIONS
DELIVERY REPORT 
FELLER BUNCHER IDENTIFICATION 
PREVENTIVE MAINTENANCE
HYDRAULIC SYSTEM
HYDROSTATIC SYSTEM
DRIVE SYSTEM
MAIN FRAME 
ELECTRICAL SYSTEM
ENGINE SERVICE
TECHNICAL DATA


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6570156 (6-85)-5C
Total Pages : 282


This Bobcat Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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MAINTENANCE SAFETY
CONTENTS
    FOREWORD
    SAFETY INSTRUCTIONS
        Safety Is Your Responsibility
        Before You Operate The Bobcat Loader
        Safe Operation Needs A Qualified Operator
    FIRE PREVENTION
    SERIAL NUMBER LOCATIONS
        Feller Buncher Serial Number
        Engine Serial Number
    DELIVERY REPORT
    FELLER BUNCHER IDENTIFICATION
    
PREVENTIVE MAINTENANCE
    SERVICE SCHEDULE
    LIFTING AND BLOCKING THE FELLER BUNCHER
        Procedure
    TRANSPORTING THE FELLER BUNCHER
        Procedure
    LIFT ARM STOP
        Procedure
    OPERATOR CAB
        Raising The Operator Cab
        Lowering The Operator Cab
    REAR DOOR
        Door Latch Adjustment
    AIR CLEANER SERVICE
        Filter Element Replacement
    FUEL SYSTEM
        Filling The Fuel Tank
        Removing Water From Fuel Filter
    ENGINE OIL AND FILTER
        Procedure
    COOLING SYSTEM
        Coolant Level
        Cooling System Maintenance
        Coolant Replacement
    ELECTRICAL SYSTEM
        Description
        Battery Disconnect Switch
        Electrical System Maintenance
        Using An Extra Battery (Jump Starting)
    COLD TEMPERATURE STARTING
        Procedure
        Warming The Hydrostatic Transmission
    HYDRAULIC / HYDROSTATIC SYSTEM
        Checking And Adding Fluid
        Hydraulic Filter Replacement
        Hydrostatic Filter Replacement
    SPARK SRRESTOR MUFFLER
        Cleaning Spark Arrestor Muffler
    FINAL DRIVE TRANSMISSION
        Chaincase Fluid Level
        Wheel End Chaincases
    TIRE MAINTENANCE
        Tire Rotation
        Tire Pressure
        Tire Installation On Rims
        Wheel Nuts
    FELLER BUNCHER LUBRICATION
        Procedure
        Pump Drive Coupler
    PARKING BRAKE ADJUSTMENT
        Procedure
    FOOT PEDAL AREA
        Cleaning
    PIVOT PINS
        Procedure
    REMOTE START SWITCH
        Procedure
    TRACKS
        Installation And Removal
        Adjustments
        
HYDRAULIC SYSTEM
    HYDRAULIC / HYDROSTATIC SCHEMATICS
    TROUBLESHOOTING
    HYDRAULIC SYSTEM INFORMATION
        Flare Connections
        Straight Thread O-Ring Fitting
        Tubelines And Hoses
    LIFT CYLINDER
        Checking The Lift Cylinder(s)
        Removal And Installation
    TILT CYLINDER
        Checking The Tilt Cylinder(s)
        Removal And Installation
    REAR LEVELING CYLINDER
        Checking The Rear Leveling Cylinder(s)
        Removal And Installation
    HYDRAULIC CYLINDER REPAIR
        Disassembly
        Assembly
    HYDRAULIC VALVE MAIN RELIEF
        Checking The Main Relief Valve (Front Control Valve)
        Checking The Main Relief Valve (Rear Control Valve)
    FRONT HYDRAULIC VALVE
        Removal And Installation
        240 PSI By-Pass Valve
        Shear Spool Electric Solenoid
        Disassembly And Assembly
        Lift Section Anti-Cavitation Valve
        Lift Section Port Relief
        Tilt Section Anti-Cavitation Valve
        Lift Section Orifice
        Load Check Valves
    REAR HYDRAULIC VALVE
        Removal And Installation
        Disassembly And Assembly
    HYDRAULIC PUMP
        Checking The Output Of The Hydraulic Pump
        Removal And Installation
        Disassembly And Assembly
        Inspection
    HYDRAULIC FLUID FILTER HOUSING
        Removal And Installation
        180 PSI By-Pass Valve
        72 PSI By-Pass Valve
    REAR CYLINDER LOCK VALVE
        Removal And Installation
        Disassembly And Assembly
    HYDRAULIC RESERVOIR & PORT BLOCK
        Removal And Installation
    HYDRAULIC CONTROL PEDALS
        Removal And Installation
        Adjustment
    PEDAL LOCK LINKAGE
        Adjustment
        
HYDROSTATIC SYSTEM
    TROUBLESHOOTING
    HYDROSTATIC SYSTEM INFORMATION
        High Pressure Relief Replenishing Valves Function
    FRONT & SIDE PANELS
        Removal And Installation
    STEERING LEVERS
        Removal And Installation
        Centering Mechanism
        Neutral Adjustment
    SERVO CONTROL
        Removal And Installation
        Disassembly And Assembly
    PINTLE LEVER ARMS
        Removal And Installation
    HYDROSTATIC MOTOR
        Removal And Installation
        Disassembly And Assembly
        Inspection
        Timing The Hydrostatic Motor
    HYDROSTATIC PUMPS
        Checking The High Pressure Relief Replenishing Valve
        Checking Charge Pressure
        Removal And Installation
        Disassembly And Assembly
        Rear Pump
        Front Pump
        Inspection
        Tow Valves
    HYDROSTATIC FLUID FILTER
        Removal And Installation
        Filter By-Pass Valve
        
DRIVE SYSTEM
    PARKING BRAKE
        Adjustment
        Removal And Installation
        Blocks And Pucks
    FINAL DRIVE AXLE SEAL & WEAR RING
        Removal And Installation
    CHAINCASE AXLE SEAL & WEAR RING
        Removal And Installation
    FRONT AND REAR FINAL DRIVE CHAINS
        Front Final Drive Chains Removal And Installation
        Rear Final Drive Chains Removal And Installation
    FINAL DRIVE AXLES
        Removal And Installation
        Front Final Drive Chaincase Only
        Rear Final Drive Axle Installation
        Front Final Drive Axles Installation
    FINAL DRIVE CHAINCASE
        Front Final Drive Chaincase Removal And Installation
        Rear Final Drive Chaincase Removal And Installation
        Pivot Bearing Sleeve Removal And Installation
    MAIN FRAME CHAINCASE
        Axles And Bearings Removal And Installation
        Drive Chain(s) Removal And Installation
    REDUCTION GEARCASE
        Removal And Installation
        Checking Reduction Gearcase
        Disassembly And Assembly
        Installation
        Reduction Gearcase Seal
        
MAIN FRAME
    OPERATOR CAB
        Removal And Installation
    OPERATOR CAB GAS CYLINDERS
        Removal And Installation
    FRONT DOOR GAS CYLINDER
        Removal And Installation
    SEAT BAR
        Removal And Installation
    SEAT BAR SYSTEM
        Seat Bar Inspection
        Seat Bar Maintenance
    REAR DOOR
        Removal And Installation
    LIFT ARMS
        Removal And Installation
    TREE SHEAR
        Removal And Installation
    TREE SHEAR HYDRAULIC CYLINDERS
        Gathering & Accumulator Arm Cylinders Removal And Installation
        Shear Blade Hydraulic Cylinder Removal And Installation
    SHEAR BLADES
        Removal And Installation
    FUEL TANK
        Removal And Installation
        Fuel Tank Sender Switch
        
ELECTRICAL SYSTEM
    ELECTRICAL SCHEMATICS
    ELECTRICAL SYSTEM INFORMATION
        Description
    TROUBLESHOOTING
    SEALED ELECTRICAL TERMINAL
        Removal And Installation
    BATTERY
        Checking The Battery
        Removal And Installation
    STEERING LEVERS ELECTRICAL SWITCHES
        Removal And Installation
    ALTERNATOR
        Alternator Belt Adjustment
        Checking Alternator Wire Harness
        Checking Alternator Output
        Checking Alternator Regulator
        Removal And Installation
        Disassembly And Assembly
    STARTER
        Checking The Starter
        Removal And Installation
        Disassembly And Assembly
        Cleaning And Inspection
        Replacing The Brushes
    OPERATOR CAB HARNESS
        Removal And Installation
    CHASSIS HARNESS
        Removal And Installation
    ENGINE HARNESS
        Removal And Installation
        
ENGINE SERVICE
    TROUBLESHOOTING
    VALVE CLEARANCE
        Adjustment
    ENGINE COMPRESSION
        Checking
    FUEL FILTER
        Water Trap
        Fuel Filter Element
    REMOVING AIR FROM FUEL SYSTEM
        Procedure
    FUEL INJECTION PUMP
        Removal And Installation
    ENGINE TIMING TO INJECTION PUMP
        Procedure
    FUEL INJECTOR NOZZLES
        Removal And Installation
        Checking
    GLOW PLUGS
        Removal And Installation
    ENGINE
        Removal And Installation
    RADIATOR
        Removal And Installation
    OIL COOLER
        Removal And Installation
    ENGINE MUFFLER
        Removal And Installation
    ENGINE FLYWHEEL & U-JOINT
        Removal And Installation
        Flywheel Ring Gear
    ENGINE BLOWER HOUSING
        Removal And Installation
    ENGINE MOUNTS
        Removal And Installation
    CYLINDER HEAD
        Removal And Installation
        Cylinder Head Surface Alignment
        Exhaust Manifold
    VALVES
        Removal And Installation
        Reconditioning The Valve And Valve Seats
        Valve Seat Insert
        Valve Springs
        Valve Guides
    ROCKER ARMS
        Disassembly And Assembly
        Push Rods
    PISTON AND CONNECTING ROD
        Removal
        Disassembly
        Inspection
        Assembly
        Installation
    CYLINDER LINERS
        Removal
        Installation
    MAIN BEARINGS
        Removal
        Installation
        Crankshaft End Play
    CRANKSHAFT
        Removal
        Checking Tuffriding (Soft Nitriding) Coating
        Checking
        Crankshaft Ger
        Removal And Installation
        Installation
    TIMING CASE COVER SEAL
        Removal And Installation
    TIMING CASE COVER
        Removal And Installation
    IDLER GEAR AND HUB
        Removal And Installation
        Checking
    FUEL INJECTION PUMP IDLER GEAR
        Removal And Installation
        Bearing Installation
    CAMSHAFT GEAR
        Removal And Installation
    TIMING CASE
        Removal And Installation
    CAMSHAFT
        Removal And Installation
        Checking
        Camshaft Bearings
        Tappets
        Installation
    OIL PAN
        Removal
        Installation
    OIL PUMP
        Removal And Installation
        Checking
        Gear Replacement
        Oil Pump Relief Valve
        Rotor Replacement
    WATER PUMP
        Removal And Installation
        Disassembly
        Assembly
    THERMOSTAT
        Removal And Installation
        Inspection
    WATER JACKET TUBE
        Removal And Installation
        
TECHNICAL DATA
    SPECIFICATIONS
        ENGINE
        FELLER BUNCHER HYDRAULICS
        ELECTRICAL
        DRIVE SYSTEM
        CAPACITIES
        TIRES
    ENGINE SPECIFICATIONS
        Cylinder Head
        Valve, Valve Guide & Seat Inserts
        Valve Springs
        Rocker Arm
        Tappets
        Piston, Pin & Rings
        Connecting Rod & Bearing
        Cylinder Liners
        Camshaft
        Crankshaft
        Idler Gear
        Oil Pump
        Engine Torque
    HYDRAULIC / HYDROSTATIC FLUID
    STANDARD TORQUE SPECIFICATIONS FOR BOLTS
    DECIMAL AND MILLIMETER EQUIVALENTS
    U.S. TO METRIC CONVERSION
    
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