Bobcat 316 Excavator Repair Service Manual - 6902285

(S/N: 522811001 & Above - S/N: 522911001 & Above) 
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This workshop repair service manual PDF download for the 316 Bobcat Mini Hydraulic Excavator has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

Bobcat Excavator 316
S/N: 522811001 & Above
S/N: 522911001 & Above


TABLE OF CONTENTS :

FOREWORD 
SAFETY INSTRUCTIONS
SERIAL NUMBER LOCATIONS 
IDENTIFICATION AND MACHINE SIGNS (DECALS)
SAFETY AND MAINTENANCE
HYDRAULIC SYSTEM 
UNDERCARRIAGE 
UPPERSTRUCTURE & SWING SECTION
ELECTRICAL SYSTEM
ENGINE SERVICE 
SPECIFICATIONS 
SERVICE MANUAL REVISION


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6902285 (2-06)
Total Pages : 481


This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
    FOREWORD
    SAFETY INSTRUCTIONS
        Fire Prevention
    SERIAL NUMBER LOCATIONS
    EXCAVATOR SERIAL NUMBER
    ENGINE SERIAL NUMBER
    IDENTIFICATION AND MACHINE SIGNS (DECALS)
    
SAFETY AND MAINTENANCE
    LIFTING THE EXCAVATOR
        Procedure
    UPPERSTRUCTURE SLEW LOCK
        Operation
    TRANSPORTING THE EXCAVATOR
        Loading Onto Transport Vehicle
    ENGINE COVER
        Opening the Engine Cover
        Closing the Engine Cover
    SERVICE SCHEDULE
        Chart
    AIR CLEANER
        Daily Check
        Dust Cup
        Replacing The Filter
    COOLING SYSTEM
        Cleaning The Cooling System
        Checking Coolant Level
        Replacing The Coolant
    FUEL SYSTEM
        Fuel Specifications
        Filling The Fuel Tank
        Removing Water From The Fuel System
        Replacing The Fuel Filter
        Draining The Fuel Tank
        Removing Air From The Fuel System
    ENGINE LUBRICATION SYSTEM
        Checking Engine Oil
        Replacing Oil And Filter
    HYDRAULIC SYSTEM
        Checking And Adding Fluid
        Replacing The Hydraulic Filter
        Replacing The Hydraulic Fluid
    LUBRICATING THE EXCAVATOR
        Lubrication Locations
    TRAVEL MOTOR
        Checking And Adding Oil
        Replacing Oil
    ALTERNATOR BELT
        Adjusting The Alternator Belt
    SPARK ARRESTOR MUFFLER
    BLADE EXTENSION
        Installing And Removing
        
HYDRAULIC SYSTEM
    HYDRAULIC/HYDROSTATIC SCHEMATICS
    HYDRAULIC SYSTEM INFORMATION
        Troubleshooting Chart
    BOOM CYLINDER
        Checking The Boom Cylinder
        Removal and Installation
        Parts Identification
        Disassembly
        Assembly
    ARM CYLINDER
        Checking The Arm Cylinder
        Removal and Installation
        Parts Identification
        Disassembly
        Assembly
    BOOM SWING CYLINDER
        Checking The Boom Swing Cylinder
        Removal and Installation
        Parts Identification
        Disassembly
        Assembly
    BUCKET CYLINDER
        Checking The Bucket Cylinder
        Removal and Installation
        Parts Identification
        Disassembly
        Assembly
    BLADE CYLINDER
        Checking The Blade Cylinder
        Removal and Installation
        Parts Identification
        Disassembly
        Assembly
    TRACK FRAME EXPANSION CYLINDER
        Checking The Track Frame Expansion Cylinder
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    MAIN RELIEF VALVES
        Testing And Adjusting The Main Relief Valves
    PORT RELIEF VALVES
        Testing And Adjusting The Port Relief Valves
    HYDRAULIC CONTROL VALVE
        Removal And Installation
        Identification
        Disassembly And Assembly
        P1 And P2 Section
        Boom And Arm Section
        Upperstructure Slew Section
        Boom Swing Section
        Left Travel And Blade Section
        Right Travel And Bucket Section
    HYDRAULIC PUMP
        Description
        Testing
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    TRACK FRAME EXPANSION VALVE
        Removal And Installation
        Disassembly And Assembly
    TRAVEL MOTOR
        Removal And Installation
        Parts Identification
    SWIVEL JOINT
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    SWING MOTOR
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    HYDRAULIC FILTER MOUNT
        Removal And Installation
    HYDRAULIC RESERVOIR
        Removal And Installation
    STANDARD HYDRAULIC CONTROL CHANGE
        Standard To ISO Control Pattern
    ISO HYDRAULIC CONTROL CHANGE
        ISO To Standard Control Pattern
    AUXILIARY HYDRAULIC CONTROL VALVE
        Removal And Installation
        Disassembly And Assembly
        
UNDERCARRIAGE
    BLADE
        Extention Installing And Removing
        Blade Removal And Installation
    TRACKS
        Track Lug Height
        Adjustment
        Removal And Installation
    TRACK FRAME
        Disassembly And Assembly
        Removal And Installation Of Expandable Track Frame
        Drive Sprocket Removal And Installation
    TRACK DAMAGE IDENTIFICATION
        Cutting Of Steel Cords
        Abrasion Of Embedded Metals
        Separation Of Embedded Metals
        Separation Of Embedded Metals Due To Corrosion
        Cuts On The Lug Side Rubber
        Cracks On The Lug Side Rubber Due To Fatigue
        Lug Abrasion
        Cracks And Cuts On The Lug Side Rubber
        Abrasion Of The Track Roller Side
        Cuts On The Edges Of Track Roller Side
    TRACK IDLER
        Parts Identification
        Disassembly
        Assembly
    TRACK ROLLER
        Parts Identification
        Disassembly
        Assembly
    SWING CIRCLE GEAR
        Removal
        Installation
        
UPPERSTRUCTURE & SWING SECTION
    UPPERSTRUCTURE
        Removal And Installation
    CANOPY
        Removal And Installation
    SEAT AND SEAT MOUNT
        Removal And Installation
    CONTROL LOCKOUT
        Removal And Installation
    ENGINE SPEED CONTROL
        Removal And Installation
    BLADE CONTROL
        Removal And Installation
    BLADE CONTROL
    UPPERSTRUCTURE SLEW LOCK
        Removal And Installation
    RIGHT PEDAL AND LINKAGE
        Pedal Removal And Installation
    TRAVEL CONTROLS
        Removal And Installation
    LEFT PEDAL AND LINKAGE
        Pedal Removal And Installation
        Disassembly And Assembly
    CONTROL LEVERS AND LINKAGE
        Inspection And Maintenance
        Removal And Installation
    FUEL TANK
        Removal And Installation
    HORN
        Removal And Installation
    SWING FRAME
        Removal And Installation
        Bushing Replacement
    BOOM
        Removal And Installation
        Boom Bushing Removal And Installation
    ARM
        Removal And Installation
        Arm To Boom Bushing Removal And Installation
        Arm To Bucket And Bucket Link Bushing Removal And Installation
    BUCKET
        Removal
        Installation
    BUCKET LINK
        Removal And Installation
        Bucket Link Bushing Removal And Installation
    UPPERSTRUCTURE COVERS
        Left Upperstructure Cover Removal And Installation
        Left Upperstructure Cover Disassembly and Assembly
        Right Upperstructure Cover Removal And Installation
        Right Upperstructure Cover Disassembly and Assembly
    CONSOLE COVERS
        Left Console Cover Removal And Installation
        Right Console Cover Removal And Installation
    ENGINE COVER
        Removal And Installation
    REAR BUMPER
        Removal And Installation
        
ELECTRICAL SYSTEM
    ELECTRICAL SCHEMATICS
    ELECTRICAL SYSTEM INFORMATION
        Troubleshooting Chart
        Description
        Fuses
        Fuse Identification
    BATTERY
        Servicing
        Using A Booster Battery (Jump Starting)
        Removal And Installation
    ALTERNATOR
        Adjusting The Alternator Belt
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    STARTER
        Removal And Installation
    LIGHT
        Removal And Installation
        Disassembly And Assembly
    INSTRUMENT PANEL
        Removal And Installation
        Disassembly And Assembly
    VOLTAGE REGULATOR
        Removal And Installation
    HORN SWITCH
        Removal And Installation
    KEY SWITCH
        Removal And Installation
        
ENGINE SERVICE
    TROUBLESHOOTING
        Chart
    SPARK ARRESTOR MUFFLER
        Removal And Installation
    AIR CLEANER
        Removal And Installation
    RADIATOR
        Removal And Installation
    ENGINE COMPONENTS AND TESTING
        Valve Clearance Adjustment
        Engine Compression Test Procedure
        Fuel Shut-Off Solenoid Removal And Installation
        Fuel Shut-Off Timer Removal And Installation
        Fuel Injection Pump Check
        Fuel Injection Pump Removal and Installation
        Fuel Injection Pump Timing
        Fuel Injector Removal And Installation
        Fuel Injector Checking
        Glow Plug Removal And Installation
        Glow Plug Checking
    ENGINE
        Removal And Installation
    ENGINE FLYWHEEL
        Removal And Installation
        Hydraulic Pump Coupler
        Flywheel Ring Gear
    RECONDITIONING THE ENGINE
        Cylinder Head Removal And Installation
        Cylinder Head Disassembly And Assembly
        Cylinder Head Servicing
        Cylinder Head Top Clearance
        Valve Guide Checking, Removal and Installation
        Valve And Valve Seat Reconditioning
        Valve Spring
        Rocker Arm And Shaft, Checking
        Timing Gearcase Cover Removal And Installation
        Idler Gear And Camshaft Removal And Installation
        Idler Gear and Shaft, Servicing
        Timing Gears Checking Backlash
        Fuel Camshaft Removal And Installation
        Fuel Camshaft Governor
        Crankshaft Gear Removal And Installation
        Oil Pump Removal And Installation
        Oil Pump, Service
        Engine Oil Pressure, Checking
        Relief Valve
        Piston And Connecting Rod Removal And Installation
        Piston And Connecting Rod, Servicing
        Connecting Rod Alignment
        Crankshaft And Bearings Removal And Installation
        Crankshaft And Bearings, Servicing
        Cylinder Bore, Checking
        Water Pump Removal And Installation
        Water Pump Disassembly And Assembly
        
SPECIFICATIONS
    EXCAVATOR SPECIFICATIONS
        Machine Dimensions
        Performance
        Engine
        Controls
        Drive System
        Hydraulic System
        Electrical
    ENGINE SPECIFICATIONS
        Engine
        Fuel Injector Nozzles
        Fuel Injection Pump
        Cylinder Head
        Valves
        Valve Springs
        Rocker Arms
        Camshaft
        Cylinders
        Piston Rings
        Pistons
        Crankshaft
        Oil Pump
        Thermostat
        Engine Bolt Torque
        Re-Grinding The Crankshaft
    TORQUE SPECIFICATIONS FOR BOLTS
        Torque For General SAE Bolts
        Torque For General Metric Bolts
    HYDRAULIC CONNECTION SPECIFICATIONS
        Not Available At Time Of Print
    HYDRAULIC FLUID SPECIFICATIONS
        Specifications
    FUEL, COOLANT AND LUBRICANTS
        Chart
    CONVERSIONS
        Decimal And Millimeter Equivalents
        U.S. To Metric Conversion
        
SERVICE MANUAL REVISION
    316-1
    316-2
    316-3
    316-4
    316-5
    316-6
    
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