Bobcat 435 Compact Excavator Repair Service Manual - 6902331

(S/N: 562611001 & Above - S/N: 562811001 & Above - S/N: 563111001 & Above - S/N: 563211001 & Above) 
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This workshop repair service manual PDF download for the 435 Bobcat Mini Hydraulic Excavator has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

Bobcat Excavator 435 
S/N: 562611001 & Above
S/N: 562811001 & Above
S/N: 563111001 & Above
S/N: 563211001 & Above


TABLE OF CONTENTS :

FOREWORD
SAFETY INSTRUCTIONS 
FIRE PREVENTION 
SERIAL NUMBER LOCATIONS 
DELIVERY REPORT
BOBCAT EXCAVATOR IDENTIFICATION 
SAFETY & MAINTENANCE 
HYDRAULIC SYSTEM 
HYDROSTATIC SYSTEM 
UNDERCARRIAGE
UPPERSTRUCTURE & SWING SECTION 
ELECTRICAL SYSTEM & ANALYSIS
ENGINE SERVICE 
HEATING, VENTILATION, AIR CONDITIONING 
SPECIFICATIONS
SERVICE MANUAL REVISION


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6902331 (4-08)
Total Pages : 1537


This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

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MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
    FOREWORD
    SAFETY INSTRUCTIONS
        Fire Prevention
    SERIAL NUMBER LOCATIONS
        Excavator Serial Number
        Engine Serial Number
    DELIVERY REPORT
    BOBCAT EXCAVATOR IDENTIFICATION
    
SAFETY AND MAINTENANCE
    LIFTING AND BLOCKING THE EXCAVATOR
        Procedure
    UPPERSTRUCTURE SLEW LOCK
        Operation
    LIFTING THE EXCAVATOR
    OPERATOR CAB (ROPS/TOPS)
        Emergency Exit (Early Models)
        Emergency Exit (Later Models)
        Cab Door
        Front Window
        Right Side Windows (Early Models)
        Right Side Windows (Later Models)
    TRANSPORTING THE EXCAVATOR
        Procedure
    TAILGATE
        Opening And Closing The Tailgate
        Adjusting The Latch
    RIGHT SIDE COVER
        Opening And Closing The Right Side Cover
    SERVICE SCHEDULE
        Chart
    AIR CLEANER
        Daily Check
        Replacing The Filters
    HEATER AIR FILTER (WITH CAB OPTION ONLY)
        Removal And Installation
    COOLING SYSTEM
        Cleaning The Cooling System
        Checking Coolant Level
        Replacing The Coolant
    FUEL SYSTEM
        Fuel Specifications
        Filling The Fuel Tank
        Removing Water From The Fuel Filter
        Draining The Fuel Tank
        Spin On Fuel Filter
        Inline Fuel Filter
    ENGINE LUBRICATION SYSTEM
        Checking Engine Oil
        Replacing Oil And Filter
    HYDRAULIC SYSTEM
        Checking And Adding Hydraulic Oil
        Replacing The Hydraulic Oil
        Replacing The Hydraulic Filter
        Replacing The Case Drain Filter
        Replacing The Fan Filter
        Diagnostic Couplers
    LUBRICATION OF THE HYDRAULIC EXCAVATOR
    TRAVEL MOTOR
        Checking Oil Level
        Draining The Travel Motor
    SPARK ARRESTOR MUFFLER
    ENGINE ACCESSORY DRIVE BELT
        Belt Tension
        Belt Adjustment
        
HYDRAULIC SYSTEM
    HYDRAULIC/HYDROSTATIC SCHEMATICS
    HYDRAULIC SYSTEM INFORMATION
        Glossary Of Hydraulic/Hydrostatic Symbols For Excavators
        Troubleshooting The Hydraulic Circuit
        Troubleshooting The Cylinder Circuit
        Troubleshooting The Upperstructure Slew Circuit
    BOOM CYLINDER
        Testing
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    ARM CYLINDER
        Testing
        Removal and Installation
        Parts Identification
        Disassembly
        Assembly
    BOOM SWING CYLINDER
        Testing
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    BUCKET CYLINDER
        Testing
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    BLADE CYLINDER
        Testing
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    CLAMP CYLINDER
        Testing
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    ANGLE BLADE CYLINDER
        Testing
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    MAIN RELIEF VALVES
    PORT RELIEF VALVES
        Port Relief Valve Pressure Setting
        Parts Identification
        Adjustment Procedure
    CROSSPORT RELIEF VALVE
        Testing And Adjusting The Crossport Relief Valve
        Removal And Installation
        Disassembly And Assembly
    PRESSURE REDUCING VALVE
        Description
    ANGLE BLADE VALVE
        Description
        Testing And Adjusting Port Relief Valves
        Testing And Adjusting Sequence Valve
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    HYDRAULIC CONTROL VALVE (S/N 562611001 & ABOVE, 562811001 & ABOVE AND 563211001 & ABOVE)
        Removal And Installation
        Parts Identification
        Disassembly
        Slew Valve Section Disassembly And Assembly
        Blade Valve Section Disassembly And Assembly
        Bucket Valve Section Disassembly And Assembly
        Arm Valve Section Disassembly And Assembly
        Boom Valve Section Disassembly And Assembly
        Boom Swing Valve Section Disassembly And Assembly
        Auxiliary Valve Section Disassembly And Assembly
        Inlet Section Disassembly And Assembly
        Assembly
    HYDRAULIC CONTROL VALVE (S/N 563111001 & ABOVE)
        Removal And Installation
        Parts Identification
        Disassembly
        Right Travel Valve Section Disassembly And Assembly
        Left Travel Valve Section Disassembly And Assembly
        Slew Valve Section Disassembly And Assembly
        Blade Valve Section Disassembly And Assembly
        Bucket Valve Section Disassembly And Assembly
        Arm Valve Section Disassembly And Assembly
        Boom Valve Section Disassembly And Assembly
        Boom Swing Valve Section Disassembly And Assembly
        Auxiliary Valve Section Disassembly And Assembly
        Inlet Section Disassembly And Assembly
        Assembly
    HYDRAULIC PUMP (S/N 562611001 & ABOVE AND 562811001 & ABOVE)
        Hydraulic Pump Work Sheet
        Pump Testing
        Test Fitting Installation
        Torque Limiter Adjustment
        Removal And Installation
        Coupler Removal And Installation
        Torque Limiter Valve Parts Identification
        Torque Limiter Valve Removal
        Torque Limiter Valve Disassembly
        Torque Limiter Valve Assembly
        Initial Torque Limiter Valve Setting
        Torque Limiter Valve Installation
        Pump Control Parts Identification
        Pump Control Removal And Installation
        Pump Control Disassembly And Assembly
        Parts Identification
        Disassembly
        Assembly
    HYDRAULIC PUMP (S/N 563111001 & Above AND 563211001 & above)
        Piston Pump Work Sheet
        Piston Pump Testing
        Test Fitting Installation
        Torque Limiter Adjustment
        Description
        Gear Pump Testing
        Removal And Installation
        Coupler Removal And Installation
        Hydraulic Pump Start Up
        Torque Limiter Valve Parts Identification
        Torque Limiter Valve Removal
        Torque Limiter Valve Disassembly
        Torque Limiter Valve Assembly
        Initial Torque Limiter Valve Setting
        Torque Limiter Valve Installation
        Pump Control Parts Identification
        Pump Control Removal And Installation
        Pump Control Disassembly And Assembly
        Parts Identification
        Gear Pump Removal And Installation
        Gear Pump Disassembly And Assembly
        Piston Pump Parts Identification
        Piston Pump Disassembly
        Piston Pump Assembly
    HYDRAULIC PUMP (S/N 563112526 & ABOVE AND 563212618 & ABOVE)
        Hydraulic Pump Work Sheet
        Piston Pump Testing
        Test Fitting Installation
        Back-up Relief Valve Adjustment
        Torque Limiter Adjustment
        Torque Limiter Adjustment
        Description
        Gear Pump Testing
        Removal And Installation
        Coupler Removal And Installation
        Torque Limiter Valve Parts Identification
        Torque Limiter Valve Removal
        Torque Limiter Valve Disassembly
        Torque Limiter Valve Assembly
        Initial Torque Limiter Valve Setting
        Torque Limiter Valve Installation
        Pump Control Parts Identification
        Pump Control Removal And Installation
        Pump Control Disassembly And Assembly
        Parts Identification
        Gear Pump Removal And Installation
        Gear Pump Disassembly And Assembly
    HYDRAULIC PUMP (S/N 563112526 & ABOVE AND 563212618 & ABOVE) (CONT’D)
        Piston Pump Parts Identification
    HYDRAULIC PUMP (S/N 563112526 & ABOVE AND 563212618 & ABOVE) (CONT’D)
        Piston Pump Disassembly
        Piston Pump Assembly
    MANIFOLD ASSEMBLY/ACCUMULATOR (S/N 562611001 & ABOVE, 562811001 & ABOVE, AND 563211001 - 563213999)
        Description
        Testing Pilot Pressure
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    MANIFOLD ASSEMBLY/ACCUMULATOR (S/N 563214000 & ABOVE)
        Description
        Testing Pilot Pressure
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    MANIFOLD ASSEMBLY/ACCUMULATOR (S/N 563111001 - 563113999)
        Description
        Testing Pilot Pressure
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    MANIFOLD ASSEMBLY/ACCUMULATOR (S/N 563114000 & ABOVE)
        Description
        Testing Pilot Pressure
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    TRAVEL MOTOR (S/N 562611001 & ABOVE, 562811001 & ABOVE, AND 563211001 & ABOVE)
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    TRAVEL MOTOR (S/N 563111001 & ABOVE) (EARLY MODELS)
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    TRAVEL MOTOR (S/N 563111001 & ABOVE) (LATER MODELS)
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    SWIVEL JOINT
        Removal And Installation
        Parts Identification
        Description
        Disassembly
        Assembly
    SWING MOTOR
        Removal And Installation
        Parts Identification
        Parts Identification (Cont’d)
        Disassembly
        Inspection
        Assembly
    SWING MOTOR DRIVE CARRIER
        Removal And Installation
        Parts Identification
        Checking The Drive Carrier Shaft End Play
        Disassembly
        Inspection
        Assembly
    CONTROL PATTERN SELECTOR VALVE
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    RIGHT CONTROL LEVER (JOYSTICK)
        Testing
        Handle Removal And Installation
        Joystick Assembly Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    LEFT CONTROL LEVER (JOYSTICK)
        Testing
        Handle Removal And Installation
        Joystick Assembly Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    TRAVEL CONTROL VALVE (S/N 562611001 & ABOVE, 562811001 & ABOVE AND 563211001 & ABOVE)
        Removal and Installation
        Parts Identification
        Disassembly And Assembly
    TRAVEL CONTROL VALVE (S/N 563111001 & ABOVE)
        Removal and Installation
        Parts Identification
        Disassembly And Assembly
    HOSES
        Hose Guide Location
        Left Control Lever (Joystick) (S/N 563114000-563114006 AND 563115000 & Above)
        Left Control Lever (Joystick) (S/N 563214000 - 563214007 AND 563215000 & Above)
        Right Control Lever (Joystick) (S/N 563114000 - 563114006 AND 563115000 & Above)
        Right Control Lever (Joystick) (S/N 563214000 - 563214007 AND 563215000 & Above)
        Travel Control Valve (S/N 563114000-563114006 AND 563115000 & Above)
        Travel Control Valve (S/N 563214000 - 563214007 AND 563215000 & Above)
        Manifold Assembly / Accumulator (S/N 563114000 - 563114006 AND 563115000 & Above)
        Manifold Assembly / Accumulator (S/N 563214000 - 563214007 AND 563215000 & Above)
    HYDRAULIC FILTER MOUNT
        Removal And Installation
    HYDRAULIC RESERVOIR
        Removal And Installation
    OIL COOLER
        Removal And Installation
    DIRECT TO TANK VALVE (IF EQUIPPED)
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    DUAL SEQUENCE VALVE (S/N 562611001 & ABOVE, 562811001 & ABOVE, 563111001 - 563113999 563211001 - 563213999)
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    DUAL SEQUENCE VALVE (S/N 563214000 & Above)
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    DUAL SEQUENCE VALVE (S/N 563114000 & Above)
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    BUILD UP VALVE
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    COOLING FAN
        Description
        Testing
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    REMOVING AIR FROM HYDRAULIC SYSTEM
        Procedure
    BOOM SWING LOCK VALVE
        Description
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    HYDRAULIC X-CHANGE VALVE
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
        
HYDROSTATIC SYSTEM
    HYDROSTATIC SYSTEM INFORMATION
        Troubleshooting Chart
        Relief/Replenishing Valve Function
        Relief/Replenishing Valve Location
        Relief/Replenishing Valve Removal And Installation
        Charge Pressure Relief Valve Removal And Installation
        Charge Pressure Relief Valve Disassembly And Assembly
    TRAVEL PILOT PRESSURE
        Description
        Testing
    HYDROSTATIC PUMP
        Removal And Installation
        Fan/Charge Pump Parts Identification
        Fan/Charge Pump Disassembly And Assembly
        Parts Identification (Front) (S/N 562611001 & Above, 562811001 & Above And 563211001 & Above)
        Parts Identification (Rear) (S/N 562611001 & Above And 562811001 & Above)
        Parts Identification (Rear) (S/N 563211001 & Above)
        Disassembly
        Inspection
        Assembly
        Hydrostatic Pump Start-Up
    FAN/CHARGE PUMP
        Description
        Testing
    DRIVE BELT SHIELD
        Removal And Installation
    DRIVE BELT
        Adjustment
        Removal And Installation
        
UNDERCARRIAGE
    BLADE
        Removal And Installation
    ANGLE BLADE ASSEMBLY
        Removal And Installation
    ANGLE BLADE
        Removal And Installation
    ANGLE BLADE CUTTING EDGE
        Removal And Installation
    TRACKS
        Track Lug Height
        Rubber Track Clearance
        Steel Track Clearance
        Adjustment
        Rubber Track Removal And Installation
        Steel Track Removal And Installation
    TRACK FRAME
        Disassembly And Assembly
        Recoil Spring Cylinder Disassembly And Assembly
    TRACK DAMAGE IDENTIFICATION
        Cutting Of Steel Cords
        Abrasion Of Embedded Metals
        Separation Of Embedded Metals
        Separation Of Embedded Metals Due To Corrosion
        Cuts On The Lug Side Rubber
        Cracks On The Lug Side Rubber Due To Fatigue
        Lug Abrasion
        Cracks And Cuts On The Lug Side Rubber
        Abrasion Of The Track Roller Side
        Cuts On The Edges Of Track Roller Side
    TRACK IDLER
        Parts Identification
        Disassembly
        Assembly
    UPPER TRACK ROLLER
        Parts Identification
        Disassembly
        Assembly
    LOWER TRACK ROLLER
        Parts Identification
        Disassembly
        Assembly
    SWING CIRCLE GEAR
        Swing Bearing Removal
        Swing Bearing Installation
        
UPPERSTRUCTURE & SWING SECTION
    UPPERSTRUCTURE
        Removal
        Installation
    ROPS CANOPY
        Removal And Installation
    CAB
        Removal And Installation
        Door Removal And Installation
        Front Window Removal And Installation
        Right Side Rear Sliding Window Removal And Installation
        Right Side Front Sliding Window Removal And Installation
        Right Side Front And Rear Sliding Window Weather Strip Removal And Installation
        Right Side Front And Rear Sliding Window Wiper Strip Removal And Installation
        Glass Removal
        Glass Installation
        Glass Installation (Cont’d)
        Glass Installation (Cont’d)
    SEAT AND SEAT MOUNT
        Removal And Installation
    RIGHT CONSOLE
        Console Cover Removal And Installation
        Console Base Removal And Installation
        Console Base Removal And Installation (Cont’d)
    LEFT CONSOLE
        Lower Console Cover Removal And Installation
        Upper Console Cover Removal And Installation
        Compression Spring Removal And Installation
        Compression Spring Disassembly And Assembly
        Lock Lever Removal And Installation
        Console Removal And Installation
        Disassembly And Assembly
        Console Switch Removal And Installation
        Console Base Removal And Installation
    ENGINE SPEED CONTROL
        Removal And Installation
        Disassembly And Assembly
        Adjustment (Later Models)
    BLADE CONTROL
        Lever Removal And Installation
        Linkage Removal And Installation
        Linkage Disassembly And Assembly
        Control Cable Removal And Installation
    RIGHT PEDAL AND LINKAGE
        Pedal Removal And Installation
        Pedal Disassembly And Assembly
        Control Cable Removal And Installation
    TRAVEL CONTROLS
        Removal And Installation
        Disassembly And Assembly
        Adjustment
    CONTROL LINKAGE ASSEMBLY
        Removal And Installation
    FLOOR MAT AND FLOOR PLATES
        Removal And Installation
    FUEL TANK
        Removal And Installation
    HORN
        Removal And Installation (Earlier Models)
        Removal And Installation (Later Models)
    SWING FRAME
        Boom Swing Bracket Removal And Installation
        Boom Swing Bracket Hose Installation
        Bushing Removal
        Bushing Installation
    BOOM
        Removal And Installation
    ARM
        Removal And Installation
        Arm To Boom Bushing Removal And Installation
        Arm To Bucket And Bucket Link Bushing Removal & Installation
    BUCKET
        Bucket Teeth Removal And Installation
        Bucket Side Cutting Edge Removal And Installation
    TAILGATE
        Removal And Installation
    X-CHANGE
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
        Check Proper Latch Engagement
    X-CHANGE (PIN ON)
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    RIGHT SIDE COVER
        Removal And Installation
    X-CHANGE (HYDRAULIC)
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    COUNTERWEIGHT
        Removal And Installation
        
ELECTRICAL SYSTEM AND ANALYSIS
    ELECTRICAL SCHEMATICS
    ELECTRICAL SYSTEM INFORMATION
        Troubleshooting Chart
        Description
        Fuse And Relay Location
    BATTERY
        Servicing
        Removing And Installing The Battery
        Using A Booster Battery (Jump Starting)
    ALTERNATOR
        Engine Accessory Drive Belt
        Removal And Installation
        Alternator Identification
        Charging System Check
        Alternator Voltage Test
        Low Voltage Test
        High Voltage Test
        Rectifier Continuity (Diode) Test
        Alternator Regulator Test
        Parts Identification
        Disassembly
        Stator Continuity Test
        Stator Ground Test
        Rotor Continuity Test
        Rotor Ground Test
        Assembly
    STARTER
        Removal And Installation
        Parts Identification
        Disassembly
        Inspection And Repair
        Assembly
    LIGHTS
        Removal And Installation
        Boom Light Removal and Installation (Earlier Models)
        Boom Light Removal and Installation (Later Models)
        Boom Light Bulb Replacement (Later Models)
    TWO SPEED SWITCH
        Removal And Installation
    FUEL LEVEL SENDER
        Removal And Installation
        Testing
    DIAGNOSTICS SERVICE CODE
        Number Codes List
    DELUXE INSTRUMENT PANEL SETUP
        Passwords
        Password Entry (For Starting and Operating the Machine)
        Changing The Owner or Operator Password
        Password Lockout Feature
        Job Clock
        RPM
        
ENGINE SERVICE
    TROUBLESHOOTING
        Chart
    MUFFLER
        Removal And Installation
    AIR CLEANER
        Removal And Installation
    RADIATOR
        Removal And Installation
    ENGINE COMPONENTS & TESTING (S/N 562611001 & ABOVE)
        Engine Compression Checking
        Glow Plug Removal And Installation
        Checking The Glow Plug
        Fuel Shut-off Solenoid Removal And Installation
        Fuel Injection Pump Check
        Fuel Injection Pump Removal And Installation
        Fuel Injection Pump Timing
        Fuel Injector Nozzles Removal And Installation
        Fuel Injector Nozzle Check
        Valve Clearance Adjustment
    ENGINE COMPONENTS & TESTING (S/N 562811001 & ABOVE, 563111001 & ABOVE AND 563211001 & ABOVE)
        Engine Compression Checking
        Glow Plug Removal And Installation
        Checking The Glow Plug
        Fuel Shut-off Solenoid Removal And Installation
        Fuel Injection Pump Check
        Fuel Injection Pump Removal And Installation
        Fuel Injection Pump Timing
        Fuel Injector Nozzles Removal And Installation
        Fuel Injector Nozzle Check
        Valve Clearance Adjustment
    ENGINE
        Removal And Installation
    ENGINE FLYWHEEL (EARLY MODELS)
        Removal And Installation
        Hydraulic Pump Coupler
        Flywheel Ring Gear
    ENGINE FLYWHEEL (LATER MODELS)
        Removal And Installation
        Hydraulic Pump Coupler
        Flywheel Ring Gear
    RECONDITIONING THE ENGINE (S/N 562611001 AND ABOVE)
        Cylinder Head Removal And Installation
        Cylinder Head Disassembly And Assembly
        Cylinder Head Servicing
        Cylinder Head Top Clearance
        Valve Guide Checking
        Reconditioning The Valve And Valve Seat
        Valve Spring
        Rocker Arm And Shaft Checking
        Timing Gearcase Cover Removal And Installation
        Idler Gear And Camshaft Removal And Installation
        Camshaft Servicing
        Idler Gear And Shaft Servicing
        Timing Gears Checking Backlash
        Fuel Camshaft Removal And Installation
        Fuel Camshaft Governor
        Crankshaft Gear Removal And Installation
        Oil Pump Removal And Installation
        Oil Pump Service
        Checking Engine Oil Pressure
        Relief Valve
        Piston And Connecting Rod Removal And Installation
        Piston And Connecting Rod Servicing
        Connecting Rod Alignment
        Crankshaft And Bearings Removal And Installation
        Crankshaft And Bearings Servicing
        Cylinder Bore Checking
        Water Pump Removal And Installation
        Water Pump Disassembly And Assembly
    RECONDITIONING THE ENGINE (S/N 562811001 & ABOVE, 563111001 & ABOVE AND 563211001 & ABOVE)
        Cylinder Head Removal And Installation
        Cylinder Head Disassembly And Assembly
        Cylinder Head Servicing
        Cylinder Head Top Clearance
        Valve Guide Checking
        Reconditioning The Valve And Valve Seat
        Valve Spring
        Rocker Arm And Shaft Checking
        Timing Gearcase Cover Removal And Installation
        Idler Gear And Camshaft Removal And Installation
        Camshaft Servicing
        Idler Gear And Shaft Servicing
        Timing Gears Checking Backlash
        Fuel Camshaft Removal And Installation
        Fuel Camshaft Governor
        Crankshaft Gear Removal And Installation
        Oil Pump Removal And Installation
        Oil Pump Service
        Checking Engine Oil Pressure
        Valve Tappets
        Piston And Connecting Rod Removal And Installation
        Piston And Connecting Rod Servicing
        Connecting Rod Alignment
        Crankshaft And Bearings Removal And Installation
        Crankshaft And Bearings Servicing
        Cylinder Bore Checking
        Water Pump Removal And Installation
        Water Pump Disassembly And Assembly
        
HEATING, VENTILATION, AIR CONDITIONING
    HEATER COIL (EARLY MODELS)
        Removal And Installation
    HEATER COIL (LATER MODELS)
        Removal And Installation With A/C
        Removal And Installation Without A/C
    BLOWER FAN (EARLY MODELS)
        Removal And Installation
        Disassembly And Assembly
    BLOWER FAN (LATER MODELS)
        Removal And Installation
        Disassembly And Assembly
        Resistor Removal And Installation
    HEATER VALVE
        Removal And Installation
    AIR CONDITIONING SYSTEM FLOW
        Principals
        Chart
    COMPONENTS
        Identification
    SAFETY
        Safety Equipment
    REGULAR MAINTENANCE
        Heater Air Filter
        Engine Accessory Drive Belt
        Cleaning The Condenser
    BASIC TROUBLESHOOTING (EARLY MODELS)
        Poor A/C Performance
        Cleaning The A/C Evaporator Coil & Heater Coil
        Engine Accessory Drive Belt
        Checking The Electrical System
        Engine Coolant By-Passing The Heater Valve
    BASIC TROUBLESHOOTING (LATER MODELS)
        Poor A/C Performance
        Cleaning The A/C Evaporator Coil & Heater Coil
        Engine Accessory Drive Belt
        Checking The Electrical System
        Engine Coolant By-Passing The Heater Valve
    GENERAL AIR CONDITIONING SERVICE GUIDELINES
        Compressor Oil
        Compressor Oil Check
        Component Replacement And Refrigeration Leaks
    SYSTEM TROUBLESHOOTING CHART
        Blower Motor Does Not Operate
        Gauge Pressure Related Troubleshooting
    TEMPERATURE/PRESSURE
        Chart
    AIR CONDITIONING SERVICE
        Chart
    SYSTEM CHARGING AND RECLAMATION
        Reclamation Procedure
        Charging Procedure With A Manifold Gauge Set
    COMPRESSOR
        Removal And Installation
        Compressor Clutch Disassembly And Assembly
    CONDENSER
        Removal And Installation
    RECEIVER/DRIER
        Removal And Installation
    PRESSURE RELIEF VALVE
        Removal And Installation
    PRESSURE SWITCH
        Removal And Installation
    EVAPORATOR/HEATER UNIT (EARLY MODELS)
        Removal And Installation
        Disassembly And Assembly
    EVAPORATOR/HEATER UNIT (later MODELS)
        Removal And Installation
        Disassembly And Assembly
    THERMOSTAT (EARLY MODELS)
        Removal And Installation
    THERMOSTAT (LATER MODELS)
        Removal And Installation
    EXPANSION VALVE (EARLY MODELS)
        Removal And Installation
    EXPANSION VALVE (LATER MODELS)
        Removal And Installation
    EVAPORATOR (EARLY MODELS)
        Removal And Installation
    EVAPORATOR (LATER MODELS)
        Removal And Installation
        
SPECIFICATIONS
    SPECIFICATIONS
        Excavator Machine Dimensions
        Performance (S/N 562611001 & Above, 562811001 & Above And 563211001 & Above)
        Performance (S/N 563111001 & Above)
        Controls
        Engine
        Hydraulic System
        Hydraulic Cylinders
        Hydraulic Cycle Times
        Drive System (S/N 562611001 & Above, 562811001 & Above And 563211001 & Above)
        Drive System (S/N 563111001 & Above)
        Undercarriage
        Track (S/N 562611001 & Above And 562811001 & Above)
        Track (S/N 563111001 & Above And 563211001 & Above)
        Electrical
    ENGINE SPECIFICATIONS (S/N 562611001 & ABOVE)
        Fuel Injection Nozzles
        Fuel Injection Pump
        Cylinder Head
        Valves
        Valve Springs
        Valve Timing
        Rocker Arms
        Camshaft
        Tappet
        Cylinders
        Piston Rings
        Pistons
        Connecting Rods
        Oil Pump
        Crankshaft
        Timing Gear
        Thermostat
        Engine Bolt Torque
        Crankshaft Re-Grind Data
    ENGINE SPECIFICATIONS (S/N 562811001 & ABOVE, 563111001 & ABOVE AND 563211001 & ABOVE)
        Fuel Injection Nozzles
        Fuel Injection Pump
        Cylinder Head
        Valves
        Valve Springs
        Valve Timing
        Rocker Arms
        Camshaft
        Tappet
        Cylinders
        Piston Rings
        Pistons
        Connecting Rods
        Oil Pump
        Crankshaft
        Timing Gear
        Thermostat
        Engine Bolt Torque
        Crankshaft Re-Grind Data
    TORQUE SPECIFICATIONS
        Torque for General SAE Bolts
        Torque For General Metric Bolts
    HYDRAULIC CONNECTION SPECIFICATIONS
        O-Ring Face Seal Connection
        Straight Thread O-ring Fitting
        Tubelines And Hoses
        Flare Fitting
        O-Ring Flare Fitting
        Port Seal Fitting
    HYDRAULIC FLUID SPECIFICATIONS
        Specifications
    FUEL, COOLANT AND LUBRICANTS
        Chart
    CONVERSIONS
        Decimal And Millimeter Equivalents
        U.S. To Metric Conversion Chart
        
SERVICE MANUAL REVISION
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    435-2
    435-3
    435-4
    435-5
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    435-7
    435-8
    435-9
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