Bobcat 444, 500 & EARLY 600 Loader Workshop Repair Service Manual Supplement - 6556520

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This supplement workshop repair service manual PDF download for the 444, 500 & EARLY 600 Bobcat Loader has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 

This Service Supplement provides additional information necessary for servicing early model Bobcat loader. Use this supplement in conjunction with the 600 thru 611 Service Manual (#6556276), to provide complete servicing instruction for the 444, 500 and early 600 Bobcat loaders.


APPLICABLE MODELS :

Bobcat Loader 444, 500, 600 


TABLE OF CONTENTS :

HYDRAULIC SYSTEM 
ELECTRICAL SYSTEM 
ENGINE SERVICE
ENGINE SERVICE WISCONSIN 
ENGINE SERVICE ONAN 
ENGINE SERVICE KOHLER
TROUBLESHOOTING 
SERVICE MANUAL REVISIONS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Pub. Number : 6556520 (7–83) Revised (3–87)
Total Pages : 100


This Manual To Be Used With The 600, 600D, 610, 611 Service Manual. Publication Number 6556276.

This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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MAINTENANCE SAFETY
CONTENTS
    FOREWORD
    
HYDRAULIC SYSTEM
    HYDRAULIC SYSTEM
    CHANGING AND ADDING HYDRAULIC OIL
    DRAINING CONDENSATION
    DESCRIPTION OF HYDRAULIC CIRCUIT
    OIL FILTRATION
    TUBLINES, HOSES, FITTING
        37° Flare Connection
        Straight Thread O-Ring Fitting (Elbow, Adapter, Etc.)
        Pipe Thread Fittings
        Tubelines and Hoses
    HYDRAULIC SYSTEM (444 & 500)
    CHANGING HYDRAULIC OIL FILTER ELEMENT
    CHECKING THE OVERALL CONDITION OF HYDRAULIC SYSTEM
    CHANGING MASTER RELIEF SETTING
    CARTRIDGE RELIEF PRESSURE SETTING
    VARIABLE SPEED VALVE
    VARIABLE SPEED CHECK (LOCK) VALVE
    CLUTCH PRESSURE RELIEF VALVE
    CONTROL VALVE SEAL REPLACEMENT
    HYDRAULIC PUMP REPAIR (Webster Pump)
    HYDRAULIC CYLINDER REPAIR
    HYDRAULIC PUMP ALIGNMENT (M–500 and M–444 Gasoline or LP Gas)
    
ELECTRICAL SYSTEM
    ALTERNATOR CHARGE SYSTEM (500, 600)
        Installation of Equipment Solenoids
        Rectifier–Regulator Mounting
        Flywheel Alternator System
        Servicing the Alternator System
    CHECKING THE RECTIFIER AND REGULATOR
    STATOR CHECKS
    
ENGINE SERVICE
    WISCONSIN ENGINE SERVICE (M–600)
        RESTORING COMPRESSION
        GOVERNOR ADJUSTMENT
        STORAGE OF ENGINES
        RETURNING STORED ENGINE TO SERVICE
        CARBURETOR ADJUSTMENT
        CARBURETOR RECONDITIONING
        LPG CARBURETOR SERVICE
        VAPORIZER – PRIMARY REGULATOR SERVICE
        SECONDARY REGULATOR SERVICE
        LP FUEL FILTER LOCK
        IGNITION TIMING
        DISTRIBUTOR MAINTENANCE
        SPARK PLUG
        HIGH TEMPERATURE SAFETY SWITCH
        ENGINE RECONDITIONING
        ACCESSORIES
        FLYWHEEL
        AIR SHROUDING
        CARBURETOR & MANIFOLDS
        CYLINDER HEAD
        GEAR COVER
        CAMSHAFT GEAR
        IDLER GEAR AND SHAFT
        OIL PAN
        OIL PUMP
        PISTONS AND CONNECTING RODS
        PISTON RINGS
        CYLINDER BLOCKS
        VALVES & SEAT INSERTS
        CRANKSHAFT
        CAMSHAFT
        VALVE TAPPETS
        TECHNICAL DATA (Wisconsin)
            FITS & CLEARANCES
            TORQUE VALUES
        Untitled
    ONAN ENGINE SERVICE (444)
        ENGINE OIL
        CRANKCASE BREATHER
        GOVERNOR & SPEED CONTROL
        CARBURETOR ADJUSTMENT
        CARBURETOR RECONDITIONING (Gasoline)
        FUEL PUMP
        CARBURETOR RECONDITIONING (LP Gas)
        VAPORIZER – PRIMARY REGULATOR SERVICE
        VALVE SYSTEM
        TAPPET ADJUSTMENT
        IGNITION TIMING
        SPARK PLUGS
        ENGINE RECONDITIONING
        TECHNICAL DATA (Onan)
            FITS & CLEARANCES
            TORQUE VALUES
    KOHLER ENGINE SERVICE (500)
        ENGINE OIL
        COMPRESSION CHECK
        CRANKCASE BREATHER
        GOVERNOR & SPEED CONTROL
        CARBURETOR ADJUSTMENT
        CARBURETOR RECONDITIONING
        ELECTRIC FUEL PUMP SERVICE
        CARBURETOR ADJUSTMENTS (LPG)
        CARBURETOR RECONDITIONING (LP Gas)
        VAPORIZER–PRIMARY REGULATOR SERVICE
        IGNITION TIMING
        USING TIMING LIGHT
        MAGNETO SERVICE
        ELECTRICAL SYSTEM
        ENGINE RECONDITIONING
        TECHNICAL DATA (Kohler)
            RUNNING CLEARANCES
            OIL PUMP
            MAGNETO IGNITION
            TORQUE VALUES
            
SERVICE MANUAL REVISIONS
    600-01
    
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