Bobcat 463 Skid-Steer Loader Repair Service Manual - 6901177

(S/N: 52001100 & Above - S/N: 519911001 & Above) 
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This workshop repair service manual PDF download for the 463 Bobcat Skid-Steer Loader has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

Bobcat Loader 463 
S/N: 52001100 & Above
S/N: 519911001 & Above


TABLE OF CONTENTS :

FOREWORD
SAFETY INSTRUCTIONS 
SERIAL NUMBER LOCATIONS 
DELIVERY REPORT
BOBCAT SKID STEER LOADER IDENTIFICATION 
SAFETY AND MAINTENANCE
HYDRAULIC SYSTEM 
HYDROSTATIC SYSTEM 
DRIVE SYSTEM 
MAIN FRAME 
ELECTRICAL SYSTEM & ANALYSIS
ENGINE SERVICE 
SPECIFICATIONS
SERVICE MANUAL REVISIONS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6901177 (3-06)
Total Pages : 366


This Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

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MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
    FOREWORD
    SAFETY INSTRUCTIONS
        Fire Prevention
    SERIAL NUMBER LOCATIONS
        Bobcat Loader Serial Number
        Engine Serial Number
    DELIVERY REPORT
    BOBCAT SKID STEER LOADER IDENTIFICATION
    
SAFETY AND MAINTENANCE
    LIFTING AND BLOCKING THE LOADER
        Procedure
    LIFT ARM SUPPORT DEVICE
        Engaging The Lift Arm Support Device
        Disengaging The Lift Arm Support Device
    OPERATOR CAB
        Description
        Raising The Operator Cab
        Lowering The Operator Cab
        Emergency Exit
    TRANSPORTING THE LOADER
        Procedure
        Adjusting The Bumper
    TOWING THE LOADER
        Procedure
    REMOTE START SWITCH
        Procedure
    SERVICE SCHEDULE
        Chart
    AIR CLEANER SERVICE
        Replacing Filter Element
    ENGINE COOLING SYSTEM
        Checking The Coolant Level
        Cleaning The Cooling System
        Replacing The Coolant
    FUEL SYSTEM
        Fuel Specification
        Filling The Fuel Tank
        Fuel Filter
        Removing Air From The Fuel System
    ENGINE LUBRICATION SYSTEM
        Checking Engine Oil
        Oil Chart
        Replacing Oil And Filter
    HYDRAULIC/HYDROSTATIC SYSTEM
        Checking And Adding Fluid
        Hydraulic/Hydrostatic Filter Replacement
        Replacing The Hydraulic/Hydrostatic Fluid
    FINAL DRIVE TRANSMISSION (CHAINCASE)
        Checking And Adding Oil
    AUXILIARY CONTROL LOCKBOLT
        Procedure
    BOB-TACH
        Inspection And Maintenance
    LUBRICATING THE LOADER
        Procedure
    TIRE MAINTENANCE
        Wheel Nuts
        Tire Rotation
        Tire Inflation
    SPARK ARRESTOR MUFFLER
        Cleaning Procedure
    PIVOT PINS
    SEAT BAR RESTRAINT SYSTEM
        Seat Bar Inspection
        Seat Bar Maintenance
        Foot Pedal Clean Out
        
HYDRAULIC SYSTEM
    HYDRAULIC/HYDROSTATIC SCHEMATICS
    HYDRAULIC SYSTEM INFORMATION
        Troubleshooting Chart
    CYLINDER (LIFT)
        Checking The Lift Cylinder(s)
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    CYLINDER (TILT)
        Checking The Tilt Cylinder
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    MAIN RELIEF VALVE
        Checking The Main Relief Valve Without Auxiliaries
        Checking The Main Relief Valve With Auxiliaries
        Removal And Installation
        Main Relief Valve Adjustment
    HYDRAULIC CONTROL VALVE
        Removal And Installation
        Identification Chart
        Disassembly And Assembly
        Load Check Valves
        Main Relief Valve
        Port Relief/Anti-Cavitation Valve
        Port Relief Valves
        Rubber Boot
        Lift Spool Detent
        Tilt Centering Spring
        Auxiliary Spool Detent
        Spool Seal Installation
    BICS™ BLOCK VALVE
        Description
        Disassembly And Assembly
    HYDRAULIC PUMP
        Checking The Output Of The Pump
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    HYDRAULIC FILTER
        Block Removal And Installation
        Block Disassembly And Assembly
    HYDRAULIC RESERVOIR
        Removal And Installation
    CONTROLS
        Pedal Interlock Linkage Removal And Installation
        Control Pedals Removal And Installation
        Pedal Adjustment
        
HYDROSTATIC SYSTEM
    HYDROSTATIC SYSTEM INFORMATION
        Troubleshooting Chart
        Replentishing The Valve Function
    CONTROL PANEL
        Control Shield And Steering Lever Panels Removal And Installation
    STEERING
        Lever Removal And Installation
        Lever Disassembly And Assembly
        Linkage Adjustment
        Pintle Arm Removal And Installation
        Pintle Arm Disassembly And Assembly
    HYDROSTATIC MOTOR
        Removal And Installation
        Parts Identification
        Disassembly
        Inspection
        Assembly
    CHARGE PRESSURE
        Checking
    HYDROSTATIC PUMP
        Parts Identification
        Removal And Installation
        Disassembly And Assembly
    DRIVE BELT
        Removal And Installation
        Tension Pulley And Spring Removal And Installation
        
DRIVE SYSTEM
    PARKING BRAKE
        Pedal Removal And Installation
        Pedal Disassembly And Assembly
        Disc Removal And Installation
    DRIVE COMPONENTS
        Axle Hub Removal And Installation
        Axle Seal Removal And Installation
        Removing The Axle
        Removing And Installing The Axle Bearing
        Removing The Bearing Races
        Installing The Bearing Races
        Installing The Inner Bearing And Axle Sprocket
        Drive Chain Removal And Installation
    CHAINCASE
        Removing Oil From The Chaincase
        Chaincase Cover Removal And Installation
        Chaincase Cover Assembly And Disassembly
        
MAIN FRAME
    SEAT BAR
        Removal And Installation
        Assembly
    OPERATOR CAB
        Removal And Installation
        Gas Cylinder Removal And Installation
    OPERATOR SEAT
        Removal And Installation
    BOB-TACH
        Removal
        Installation
        Seal Removal And Installation
        Lever And Wedge Removal
    LIFT ARMS
        Removal And Installation
    REAR WINDOW
        Removal
        Installation
    REAR DOOR
        Exhaust Pipe Removal And Installation
        Removal And Installation
    FUEL TANK
        Removal And Installation
        
ELECTRICAL SYSTEM & ANALYSIS
    ELECTRICAL SCHEMATICS
    ELECTRICAL SYSTEM INFORMATION
        Troubleshooting Chart
        Description
        Fuse Location
        Relay Switches Location
    BATTERY
        Removal And Installation
        Servicing
        Using A Booster Battery (Jump Starting)
    ALTERNATOR
        Removal And Installation
        Adjusting The Alternator Belt
        Alternator Belt Removal And Installation
        Description
        Tests
        Alternator Output Test
        Full Field Test
        Alternator Regulator Test
        Alternator Regulator Test Using Voltmeter
    STARTER
        Removal And Installation
        Checking The Starter In The Loader
        Parts Identification
        Disassembly
        Inspection And Repair
        No Load Test
        Assembly
    INSTRUMENT PANEL
        Removal And Installation
    LIGHTS
        Front Lights Removal And Installation
        Rear Lights Removal And Installation
    BICS™ SYSTEM CONTROLLER
        Trouble Shooting Guide
        Removal And Installation
    BICS™ SYSTEM (WITH PRESS TO OPERATE BUTTON)
        Inspecting The BICS™ Controller (Engine STOPPED - Key ON)
        Inspecting The Seat Bar Sensor (Engine RUNNING)
        Inspecting The Traction Lock (Engine RUNNING)
        Inspecting The Lift Arm By-Pass Control
        Troubleshooting Chart
    SEAT BAR SENSOR
        Troubleshooting Guide
        Seat Bar Sensor Test
        Removal And Installation
        BICS™ Controller Seat Bar Sensor Circuit Test
    TRACTION LOCK
        Troubleshooting Guide
        Removal And Installation
        
ENGINE SERVICE
    TROUBLESHOOTING
        Chart
    ENGINE SPEED CONTROL
        Adjustment
        Removal And Installation
    MUFFLER
        Removal And Installation
    AIR CLEANER
        Housing Removal And Installation
    RADIATOR
        Removal And Installation
        Mounting Bracket Removal And Installation
    FAN
        Removal And Installation
    ENGINE COMPONENTS AND TESTING
        Valve Clearance Adjustment
        Fuel Injection Pump Check
        Fuel Lift Pump Removal And Installation
        Fuel Injection Pump Removal And Installation
        Fuel Injection Pump Timing
        Fuel Injector Nozzles Checking
        Fuel Injector Nozzles Removal
        Fuel Injector Nozzles Installation
        Glow Plugs Checking
        Engine Compression Test Procedure
    ENGINE
        Removal And Installation
    FLYWHEEL
        Removal And Installation
    ENGINE MOUNTING BRACKET
        Removal And Installation
    RECONDITIONING THE ENGINE
        Cylinder Head Removal And Installation
        Cylinder Head Inspection
        Cylinder Head Top Clearance
        Rocker Arm And Shaft Checking
        Valve Removal
        Valve Spring Checking
        Valve Guide Checking
        Reconditioning The Valve And Valve Seat
        Timing Gearcase Cover Removal And Installation
        Idler Gear And Camshaft Removal And Installation
        Servicing The Idler Gear And Shaft
        Checking Timing Gear Backlash
        Fuel Camshaft Removal And Installation
        Governor
        Crankshaft Gear Removal And Installation
        Oil Pump Removal And Installation
        Oil Pump Service
        Checking Engine Oil Pressure
        Relief Valve
        Piston And Connecting Rod Removal And Installation
        Piston And Connecting Rod Servicing
        Connecting Rod Alignment
        Crankshaft Bearings Removal And Installation
        Inspection Of Crankshaft And Bearings
        Cylinder Bore Inspection
        Hydraulic Oil Cooler And Shrouding Removal And Installation
        Thermostat Removal And Installation
        Testing The Thermostat
        Water Pump Removal And Installation
        Water Pump Disassembly And Assembly
        
SPECIFICATIONS
    LOADER SPECIFICATIONS
        Machine Specifications
        Performance
        Controls
        Engine
        Hydraulic System
        Electrical
        Drive System
        Capacities
        Tires
        Floor Pressure
    ENGINE SPECIFICATIONS
        Engine
        Fuel Injector Nozzles
        Fuel Injection Pump
        Cylinder Head
        Valves
        Valve Springs
        Rocker Arms
        Camshaft
        Cylinders
        Piston Rings
        Pistons
        Crankshaft
        Oil Pump
        Thermostat
        Engine Bolt Torque
        Bolt Torques
        Re-Grinding The Crankshaft
    TORQUE SPECIFICATIONS FOR BOLTS
        Torque For General SAE Bolts
        Torque For General Metric Bolts
    HYDRAULIC CONNECTION SPECIFICATIONS
        O-Ring Face Seal Connection
        Straight Thread O-Ring Fitting
        Tubelines And Hoses
        Flare Fitting
        O-Ring Flare Fitting
        Port Seal Fitting
    HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
        Specifications
    CONVERSIONS
        Decimal And Millimeter Equivalents
        U.S. To Metric Conversion
        
SERVICE MANUAL REVISIONS
    Revision No: 463-1
    Revision No: 463-2
    Revision No: 463-3
    Revision No: 463-4
    
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