Bobcat 980 Series Skid-Steer Loader Repair Service Manual - 6570341

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This workshop repair service manual PDF download for the 980 Series Bobcat Skid-Steer Loader has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

Bobcat Loader Series 980


TABLE OF CONTENTS :

SAFETY INSTRUCTIONS 
FIRE PREVENTION 
SERIAL NUMBER LOCATIONS 
DELIVERY REPORT 
BOBCAT LOADER IDENTIFICATION 
PREVENTIVE MAINTENANCE 
HYDRAULIC SYSTEM 
HYDROSTATIC SYSTEM 
DRIVE SYSTEM 
MAIN FRAME
ELECTRICAL SYSTEM 
ENGINE SERVICE 
TECHNICAL DATE 
SERVICE MANUAL REVISIONS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6570341 (2-87)
Total Pages : 312


This 980 Series Bobcat Loader Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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MAINTENANCE SAFETY
CONTENTS
    FOREWORD
    SAFETY INSTRUCTIONS
        Safety Is Your Responsibility
        Before Operating The Bobcat Loader
        Safe Operation Needs A Qualified Operator
    FIRE PREVENTION
    SERIAL NUMBER LOCATIONS
        Loader Serial Number
        Engine Serial Number
    DELIVERY REPORT
    BOBCAT LOADER IDENTIFICATION
    
PREVENTIVE MAINTENANCE
    SERVICE SCHEDULE
    LIFTING AND BLOCKING THE LOADER
        Procedure
    TRANSPORTING THE LOADER
        Procedure
    TOWING THE LOADER
        Procedure
    LIFT ARM STOP
        Procedure
    SKID PLATE
        Removal And Installation
    OPERATOR CAB
        Raising The Operator Cab
        Lowering The Operator cab
    SEAT BAR SYSTEM
        Description
        Seat Bar Inspection
        Seat Bar Maintenance
    USING AN EXTRA BATTERY (JUMP STARTING)
        Procedure
        
HYDRAULIC SYSTEM
    HYDRAULIC/HYDROSTATIC SCHEMATICS
    TROUBLESHOOTING
    HYDRAULIC SYSTEM INFORMATION
        Flare Connections
        Straight Thread O-Ring Fitting
        Tubelines And Hoses
    LIFT CYLINDER
        Checking The Lift cylinder
        Removal And Installation
        Lift Cylinder Repair
    TILT CYLINDER
        Checking The Tilt Cylinder
        Removal And Installation
        Repair Of TheTilt cylinder
        Tilt Cylinder Hoses
        Tilt Cylinder Tubelines
    CONTROL VALVE
        Checking The Tilt Circuit Relief Valve
        Checking The Lift Circuit Relief Valve
        Main Relief Valves Removal And Installation
        Removal And Installation
        Disassembly And Assembly
        Quad-Ring Replacement
    HYDRAULIC PUMP
        Removal And Installation
        Disassembly
        Inspection
        Assembly
        Replacement Of The Shaft Seal
    HYDRAULIC RESERVOIR
        Removal And Installation
        Hydraulic Reservoir Filter
    HYDRAULIC PRIMARY FILTER
        Replacement Of The Hydraulic Primary Filter
        Replacement Of The Filter Housing
    CONTROL PEDALS
        Removal And Installation
        Pedal Lock Linkage
        
HYDROSTATIC SYSTEM
    TROUBLESHOOTING
    STEERING CONTROLS
        Adjustment
        Removal And Installation
        Disassembly And Assembly
    HYDROSTATIC PUMP
        Adjustment Of The Displacement Control Valve
        Checking Charge Pressure
        Removal And Installation
        Inspection
        Charge Pump
    HYDROSTATIC MOTOR
        Removal And Installation
        Disassembly And Assembly
        Inspection
    OIL COOLER
        Removal And Installation
        
DRIVE SYSTEM
    BRAKE/CLUTCH
        Adjustment
        Removal And Installation Of The Clutch
        Inspection Of The Clutch
    TRANSFER CASE
        Checking Chain Tension
        Removal And Installation
        Disassembly
        Inspection
        Assembly
    REDUCTION GEARCASE AND BRAKE
        Removal And Installation
        Disassembly And Assembly
    FINAL DRIVE CHAIN
        Adjustment
        Removal
        Installation
    PLANETARY AXLE
        Removal And Installation
        Disassembly
        Assembly
    FINAL DRIVE IDLER
        Removal And Installation
        Disassembly And Assembly
        
MAIN FRAME
    OPERATOR CAB
        Removal And Installation
    OPERATOR CAB TILT CONTROL
        Removal And Installation
    OPERATOR CAB TILT CONTROL CYLINDER
        Removal And Installation
        Disassembly And Assembly
    REAR DOOR
        Removal And Installation
    LIFT ARMS
        Removal And Installation
    FUEL TANK
        Removal And Installation
    SIDE FENDER
        Removal And Installation
        
ELECTRICAL SYSTEM
    ELECTRICAL SCHEMATICS
    ELECTRICAL SYSTEM INFORMATION
        Description
    TROUBLESHOOTING
    BATTERY
        Checking The Battery
    ALTERNATOR
        Checking The Alternator Output
        Checking The Alternator Regulator
        Removal And Installation
        Disassembly And Assembly
    STARTER
        Checking The Starter
        Removal And Installation
        Disassembly And Assembly
        Cleaning And Inspection
        Replacing The Brushes
        
ENGINE SERVICE
    TROUBLESHOOTING
    VALVE CLEARANCE
        Adjustment
    FUEL FILTERS
        Fuel Filter Elements
        Filter Housing
    FUEL LINES
        Removal And Installation
    REMOVING AIR FROM THE FUEL SYSTEM
        Procedure
    FUEL LIFT PUMP
        Removal And Installation
        Inspection
    FUEL INJECTION PUMP
        Removal
        Installation
        Shaft Seal Replacement
        Shutdown Solenoid Replacement
        Fuel Inlet Adapter & Sealing Washer Replacement
    TIMING PIN
        Timing Pin Replacement
        Timing Pin Alignment
    ENGINE COMPRESSION
        Checking
    FUEL INJECTORS
        Removal And Installation
        Disassembly
        Inspection
        Assembly
    TURBOCHARGER AND EXHAUST MANIFOLD
        Removal
        Disassembly
        Inspection
        Assembling
        Installation
    MUFFLER
        Removal And Installation
    RADIATOR
        Removal And Installation
    ENGINE
        Removal And Installation
    INTAKE MANIFOLD COVER PLATE
        Removal
        Installation
    ROCKER ARM AND PUSH RODS
        Removal
        Disassembly
        Assembly
        Installation
    CYLINDER HEAD
        Removal
        Checking Cylinder Head For Flatness
        Installation
    VALVES, GUIDES AND SPRINGS
        Removal
        Cleaning
        Valve Guide
        Valve Grinding
        Seat Grinding
        Valve Springs
        Assembly
    PISTON AND CONNECTING ROD
        Removal
        Disassembly
        Inspection
        Assembly
        Installation
    CRANKSHAFT AND MAIN BEARINGS
        Removal
        Inspection
        Crankshaft Gear
        Vibration Damper
        Installation
        Crankshaft End Play
    CYLINDER BLOCK
        Cylinder Block Inspection
        Cam Bushing Replacement
        Cylinder Liner Honing
        Cleaning The Cylinder Block
    TIMING GEAR COVER
        Removal
        Installation
    FUEL INJECTION PUMP GEAR
        Removal And Installation
        Gear Backlash
    CAMSHAFT AND GEAR
        Gear Backlash
        Removal
        Inspection
        Gear Replacement
        Tappet And Push Rod Inspection
        Installation
    OIL PAN AND REAR SEAL
        Removal
        Rear Seal Installation
        Oil Pan Installation
    OIL PUMP
        Gear Backlash
        Removal
        Inspection
        Installation
    TIMING GEAR HOUSING
        Removal
        Installation
    OIL COOLER
        Removal
        Inspection
        Pressure Regulating Valve
        Filter By-Pass Valve
        Installation
    FAN HUB
        Removal And Installation
        Disassembly
        Assembly
    WATER PUMP
        Removal And Installation
        Inspection
    BELT TENSIONER
        Removal And Installation
        Disassembly And Assembly
    THERMOSTAT
        Removal
        Inspection
        Installation
    ENGINE RUN-IN
        Procedure
    BALANCER
        Checking The Balancer
        Removing The Balancer
        Disassembly Of The Balancer
        Assembly Of The Balancer
        Installing The Balancer
        
TECHNICAL DATA
    LOADER SPECIFICATIONS
        OPERATIONS AND PERFORMANCE
        ENGINE
        LOADER HYDRAULICS
        ELECTRICAL
        DRIVE SYSTEM
        CAPACITIES
        TIRES
    ENGINE SPECIFICATIONS
        Cylinder Head
        Valves
        Rocker Arm
        Tappet
        Piston
        Connecting Rod
        Crankshaft
        Balancer
        Camshaft
        Engine Block
        Fuel Injection Pump
        Fuel Injectors
        Turbocharger
        Exhaust Manifold
        Oil Pump
        Oil Cooler
        Thermostat
        Engine Torque
        Blowby Measurement
        Blowby Conversion Chart
    HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
    DECIMAL AND MILLIMETER EQUIVALENTS
    U.S. TO METRIC CONVERSION
    STANDARD TORQUE SPECIFICATIONS FOR BOLTS
    
SERVICE MANUAL REVISIONS
    980-1
    980-2
    980-3
    980-4
    980-5
    
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