Bobcat Brushcat™ Rotary Cutter Workshop Repair Service Manual - 6900883

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This workshop repair service manual PDF download for the 60 Inch, 72 Inch & 90 Inch Bobcat Brushcat™ Rotary Cutter has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

Brushcat™ Rotary Cutter
60 Inch, 72 Inch & 90 Inch

60 Inch - S/N: 467002282 & Above
60 Inch - S/N: 467200101 & Above
60 Inch - S/N: A01900101 & Above
60 Inch HF - S/N: A01A00101 & Above
72 Inch - S/N: A00800101 & Above
72 Inch HF - S/N: A01B00101 & Above
72 Inch X - S/N: A01C00101 & Above
90 Inch - S/N: 467100101 & Above


TABLE OF CONTENTS :

MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
SAFETY & MAINTENANCE
HYDRAULIC SYSTEM
MAIN FRAME
SPECIFICATIONS
SERVICE MANUAL REVISION


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6900883 (7-09)
Total Pages :  288


This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

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MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
    SERIAL NUMBER LOCATIONS
        Brushcat Rotary Cutter Serial Number (S/N: 467002282 & Above, 467200101 & Above and 467100101 & Above)
        Brushcat Rotary Cutter Serial Number (SN A00800101 & Above, A01900101 & Above, A01A00101 & Above, A01B00101 & Above And A01C00101 & Above)
    DELIVERY REPORT
    BRUSHCAT ROTARY CUTTER IDENTIFICATION
        60 Inch (S/N: 46700282 & Above And 467200101 & Above) And 90 Inch (S/N: 467100101 & Above)
        60 Inch (S/N: A01900101 & Above And A01A00101 & Above) 72 Inch (S/N: A00800101 & Above, A01B00101 & Above and A01C00101 & Above)
        60 Inch (S/N: A01900101 & Above And A01A00101 & Above) 72 Inch (S/N: A00800101 & Above, A01B00101 & Above and A01C00101 & Above)
        
SAFETY & MAINTENANCE
    TROUBLESHOOTING
    INSPECTION
        Hand Lever Bob-Tach Inspection
        Power Bob-Tach Inspection
        Rotary Cutter Inspection
        Daily Inspection
        Checking The Mechanical Linkage And The Blade Shut-Off Device
    BRUSHCAT ROTARY CUTTER SERVICE
        Cleaning The Rotary Cutter (S/N: 467002282 & Above, 467200101 & Above And 467100101 & Above)
        Cleaning The Rotary Cutter (S/N: A01900101 & Above, A01A00101 & Above, A00800101 & Above, A01B00101 & Above And A01C00101 & Above)
        Blade Removal And Installation
        Chain Shield Removal And Installation
    LUBRICATION
        Lubrication Points (60 Inch Rotary Cutter) (S/N: 467002282 & Above And 467200101 & Above)
        Lubrication Points (90 Inch Rotary Cutter) (S/N: 467100101 & Above)
        Lubrication Points (60 Inch Rotary Cutter S/N: A01900101 & Above, A01A00101 & Above And 72 Inch Rotary Cutter S/N: A00800101 & Above, A01800101 & Above And A01C00101 & Above)
        
HYDRAULIC SYSTEM
    HYDRAULIC FLOW INFORMATION
        60 Inch Rotary Cutter (S/N: 467200101 & Above)
        60 Inch Rotary Cutter (S/N: 467002282 & Above)
        60 Inch Rotary Cutter (S/N: A01900101 & Above) and 72 Inch Rotary Cutter (S/N: A00800101 & Above):
        60HF Inch Rotary Cutter (S/N: A01A00101 & Above) and 72HF Inch Rotary Cutter (S/N: A01B00101 & Above):
        72X Inch Rotary Cutter (S/N: A01C00101 & Above):
        90 Inch Rotary Cutter (S/N: 467100101 & Above)
    HYDRAULIC MOTOR (S/N: 467002282 & ABOVE, 467200101 & ABOVE AND 467100101 & ABOVE)
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
        Inspection
        Timing the Hydraulic Motor
    HYDRAULIC MOTOR (S/N: A01900101 & ABOVE, A01A00101 & ABOVE, A00800101 & ABOVE AND A01B00101 & ABOVE)
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
        Inspection
        Timing the Hydraulic Motor
    HYDRAULIC MOTOR (S/N: A01C00101 & ABOVE)
        Removal And Installation
        Parts Identification
        Disassembly
        Inspection
        Assembly
        Timing The Hydraulic Motor
    HYDRAULIC CONTROL VALVE (S/N: 467200101 & ABOVE, 467002282 & ABOVE AND 467100101 & ABOVE)
        Removal And Installation
        Parts Identification 60 Inch
        Disassembly 60 Inch
        Assembly 60 Inch
        Parts Identification 90 Inch
        Disassembly 90 Inch
        Assembly 90 Inch
    HYDRAULIC CONTROL VALVE (S/N: a00800101 & ABOVE, A01900101 & ABOVE, a01a00101 & ABOVE AND A01b00101 & ABOVE)
        Removal And Installation (60 and 72 Inch)
        Parts Identification (60 and 72 Inch)
        Disassembly (60 and 72 Inch)
        Assembly (60 and 72 Inch)
    HYDRAULIC CONTROL VALVE (S/N: A01C00101 & ABOVE)
        Removal And Installation (72 Inch)
    HYDRAULIC CONTROL VALVE (S/N: A01C00101 & ABOVE)
        Parts Identification (72 Inch)
        Disassembly (72 Inch)
        Assembly (72 Inch)
    RELIEF VALVE (S/N: 467200101 & AB0VE, 467002282 & ABOVE AND 467100101 & ABOVE)
        Description
        Adjustment Procedure
    RELIEF VALVE (S/N: A00800101 & ABOVE, A01900101 & ABOVE, A01A00101 & ABOVE, A01B00101& ABOVE AND A01C00101 & ABOVE)
        Description
        Testing
    AUXILIARY HYDRAULIC PRESSURE GAUGE
        Description
        
MAIN FRAME
    BLADE
        Removal And Installation
    CHAIN SHIELD
        Removal And Installation
    ROD (S/N: 467002282 & ABOVE, 467200101 & ABOVE AND 467100101 & ABOVE)
        Removal
        Installation
    MOUNT (S/N: 467002282 & ABOVE, 467200101 & ABOVE AND 467100101 & ABOVE)
        Removal And Installation
    MOUNTing FRAME (S/N: A01900101 & ABOVE, A00800101 & ABOVE, A00800101 & ABOVE, a01B00101 & ABOVE AND A01C00101 & ABOVE)
        Removal
        Installation
        Link Removal
        Link Installation
    ROLLER
        Removal And Installation
        Bearing Removal And Installation
    ADJUSTING THE COVER LATCH (S/N: 467002282 & ABOVE, 467200101 & ABOVE AND 467100101 & ABOVE)
    POWER TAKE OFF SHAFT
        Removal And Installation (Early Models)
        Disassembly And Assembly (Early Models)
        Removal And Installation (Later Models)
    GEARBOX 60 INCH (S/N: 46702282 & ABOVE AND 467200101 & ABOVE)
        Removal
        Installation
    GEARBOX 60 INCH (S/N: 46702282 & ABOVE AND 467200101 & ABOVE) (CONT’D)
        Parts Identification
        Inspection
        Disassembly
        Assembly
    GEARBOX 60 AND 72 INCH (S/N: A01900101 & ABOVE, A01A00101 & ABOVE, A00800101 & ABOVE, A01B00101 & ABOVE AND A01C00101 & ABOVE)
        Removal
        Installation
        Parts Identification
        Inspection
        Disassembly
        Assembly
    GEARBOX 90 INCH
        Removal
        Installation
        Parts Identification Single Output
        Inspection Single Output
        Disassembly Single Output
        Assembly Single Output
        Parts Identification Dual Output
        Inspection Dual Output
        Disassembly Dual Output
        Assembly Dual Output
    SPRING CYLINDER (S/N: A00800101 & ABOVE, A01900101 & ABOVE, A01A00101 & ABOVE, A01B00101 & ABOVE AND A01C00101 & ABOVE)
        Removal And Installation
        Disassembly
        Assembly
        
SPECIFICATIONS
    SPECIFICATIONS
        60 Inch Brushcat (S/N: 467002282 & Above And 467200101 & Above)
        60 Inch Brushcat (S/N: A00800101 & Above And A01A00101 & Above)
        72 Inch Brushcat (S/N: A00800101 & Above, A01B00101 & Above And A01C00101 & Above)
        90 Inch Brushcat (S/N: 467100101 & Above)
    GLOSSARY OF HYDRAULIC SYMBOLS FOR ATTACHMENTS
    HYDRAULIC SCHEMATIC
        60 Inch (S/N: 467002101 & Above)
        60 Inch (S/N: 467002282 & Above) & 90 Inch (S/N: 467100101 & Above)
        60 Inch (S/N: A01900101 & Above, A01A00101 & Above) & 72 Inch (S/N: A00800101 & Above, A01B00101 & Above And A01C00101 & Above)
        
SERVICE MANUAL REVISION
    Revision No: Brushcat Rotary Cutter - 1
    Revision No: Brushcat Rotary Cutter - 2
    Revision No: Brushcat Rotary Cutter - 3
    Revision No: Brushcat Rotary Cutter - 4
    
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