Bobcat E60 Compact Excavator Repair Service Manual - 6987190

(S/N: AGSZ11001 & Above - S/N: AET811001 & Above) 
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This workshop repair service manual PDF download for the E60 Bobcat Mini Hydraulic Excavator has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

Bobcat Excavator E60 
S/N: AGSZ11001 & Above
S/N: AET811001 & Above


TABLE OF CONTENTS :

SAFETY INSTRUCTIONS 
FOREWORD
SERIAL NUMBER LOCATIONS 
DELIVERY REPORT
BOBCAT EXCAVATOR IDENTIFICATION 
SAFETY AND MAINTENANCE
HYDRAULIC SYSTEM 
UNDERCARRIAGE
UPPERSTRUCTURE & SWING SECTION 
ELECTRICAL SYSTEM AND ANALYSIS 
ENGINE SERVICE 
HEATING, VENTILATION, AIR CONDITIONING 
SPECIFICATIONS
SERVICE MANUAL REVISION


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : 6987190 (10-09)
Total Pages : 753


This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
    FOREWORD
    SAFETY INSTRUCTIONS
    FIRE PREVENTION
        Maintenance
        Operation
        Electrical
        Hydraulic System
        Fueling
        Starting
        Spark Arrestor Exhaust System
        Welding And Grinding
        Fire Extinguishers
    SERIAL NUMBER LOCATIONS
        Excavator Serial Number
        Engine Serial Number
    DELIVERY REPORT
    BOBCAT EXCAVATOR IDENTIFICATION
    
SAFETY AND MAINTENANCE
    LIFTING AND BLOCKING THE EXCAVATOR
        Procedure
    LIFTING THE EXCAVATOR
        Procedure
    OPERATOR CAB (ROPS / TOPS)
        Description
        Cab Door
        Front Window
        Front Wiper
        Window Washer Reservoir
        Right Side Window
        Heating, Ventilation And Air Conditioning Duct
    TRANSPORTING THE EXCAVATOR
        Loading And Unloading
        Fastening
    RIGHT SIDE COVER
        Opening And Closing
        Adjusting The Latch
    REAR COVER
        Opening And Closing
    SERVICE SCHEDULE
        Chart
    AIR CLEANER SERVICE
        Daily Check
        Replacing The Filters
    CAB FILTER
        Cleaning And Maintenance
    ENGINE COOLING SYSTEM
        Cleaning
        Checking Level
        Removing And Replacing Coolant
    FUEL SYSTEM
        Fuel Specifications
        Biodiesel Blend Fuel
        Filling The Fuel Tank
        Fuel Filters
        Draining The Fuel Tank
        Removing Air From The Fuel System
    ENGINE LUBRICATION SYSTEM
        Checking And Adding Engine Oil
        Engine Oil Chart
        Removing And Replacing Oil And Filter
    HYDRAULIC SYSTEM
        Checking And Adding Fluid
        Hydraulic Fluid Chart
        Removing And Replacing Hydraulic Filters
        Removing And Replacing Hydraulic Fluid
        Removing Air From Hydraulic Pump
    LUBRICATING THE EXCAVATOR
        Lubrication Locations
    TRAVEL MOTOR
        Checking And Adding Oil
        Removing And Replacing Oil
    SPARK ARRESTOR MUFFLER
        Cleaning Procedure
    ALTERNATOR BELT
        Belt Adjustment
        Belt Replacement
    AIR CONDITIONING BELT
        Belt Adjustment
        Belt Replacement
    SEAT BELT
        Inspection And Maintenance
    PIVOT PINS
        Inspection And Maintenance
    CAB TILT PROCEDURE
        Tilting The Cab
        
HYDRAULIC SYSTEM
    HYDRAULIC / HYDROSTATIC SCHEMATICS
    HYDRAULIC SYSTEM INFORMATION
        Glossary Of Hydraulic/Hydrostatic Symbols For Excavators
        Troubleshooting Chart
        Description
    BOOM CYLINDER
        Testing
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    ARM CYLINDER
        Testing
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    BOOM SWING CYLINDER
        Testing
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    BUCKET CYLINDER
        Testing
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    BLADE CYLINDER
        Testing
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    MAIN RELIEF VALVES
        Testing And Adjusting The Main Relief Valves
    PORT RELIEF VALVES
        Testing And Adjusting Port Relief Valve Pressure
    PRESSURE REDUCING VALVE
        Description
        Testing And Adjusting
    HYDRAULIC CONTROL VALVE
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
        Inlet Valve Section Disassembly And Assembly
        Blade And Upperstructure Swing Valve Section Disassembly And Assembly
        Boom Swing And Tilting Valve Section Disassembly And Assembly
        Boom 2/Auxiliary And Arm 1 Valve Section Disassembly And Assembly
        Left Travel, Inlet And Right Travel Valve Section Disassembly And Assembly
        Boom 1 Disassembly And Assembly
        Arm 2 and Bucket Valve Section Disassembly And Assembly
    HYDRAULIC PUMP
        Testing Information
        Torque Adjustment
        Testing The Piston Pump
        Testing The Gear Pump
        Removal And Installation
        Gear Pump Parts Identification
        Gear Pump Disassembly And Assembly
        Solenoid Valve Parts Identification
        Solenoid Valve Disassembly And Assembly
        Piston Pump Parts Identification
        Piston Pump Disassembly And Assembly
    GEAR PUMP
        Testing Information
        Testing
        Removal And Installation
        Disassembly And Assembly
    ACCUMULATOR
        Description
        Removal And Installation
    TRAVEL MOTOR
        Removal And Installation
        Parts Identification
    SWIVEL JOINT
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    SWING MOTOR
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    SWING MOTOR DRIVE CARRIER
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    CONTROL PATTERN SELECTOR VALVE
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    RIGHT CONTROL LEVER (JOYSTICK)
        Testing
        Handle Removal And Installation
        Joystick Assembly Removal And Installation
        Parts Identification
        Disassembly And Assembly
    LEFT CONTROL LEVER (JOYSTICK)
        Testing
        Handle Removal And Installation
        Joystick Assembly Removal And Installation
        Parts Identification
        Disassembly And Assembly
    BLADE CONTROL VALVE
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    HYDRAULIC RESERVOIR
        Removal And Installation
    OIL COOLER
        Removal And Installation
    DIRECT TO TANK VALVE
        Removal And Installation
        Disassembly And Assembly
    AUXILIARY BREAKER VALVE
        Description
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    BOOM SWING VALVE
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    AUXILIARY HYDRAULIC VALVE
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
    TRAVEL CONTROL VALVE
        Removal And Installation
        Parts Identification
        Disassembly And Assembly
        
UNDERCARRIAGE
    BLADE
        Removal And Installation
    TRACKS
        Track Lug Height
        Adjustment
        Rubber Track Removal And Installation
        Steel Track Removal And Installation
    TRACK FRAME
        Disassembly And Assembly
        Recoil Spring Cylinder
    TRACK DAMAGE IDENTIFICATION
        Cutting Of Steel Cords
        Abrasion Of Embedded Metals
        Separation Of Embedded Metals
        Separation Of Embedded Metals Due To Corrosion
        Cuts On The Lug Side Rubber
        Cracks On The Lug Side Rubber Due To Fatigue
        Lug Abrasion
        Cracks And Cuts On The Lug Side Rubber
        Abrasion Of The Track Roller Side
        Cuts On The Edges Of Track Roller Side
    TRACK IDLER
        Parts Identification
        Disassembly
        Assembly
    TRACK ROLLER
        Parts Identification
        Disassembly
        Assembly
    LOWER STEEL TRACK ROLLER
        Parts Identification
        Disassembly
        Assembly
    UPPER ROLLER
        Parts Identification
        Disassembly And Assembly
        
UPPERSTRUCTURE & SWING SECTION
    UPPERSTRUCTURE
        Removal
        Installation
    LEFT UPPERSTRUCTURE SIDE COVER
        Removal And Installation
    RIGHT UPPERSTRUCTURE SIDE COVER
        Removal And Installation
    CAB
        Removal And Installation
        Door Removal And Installation
        Front Window Removal And Installation
        Lower Front Window Removal And Installation
        Glass Installation
        Front Window Strut Removal And Installation
        Front Window Slide Bar Removal And Installation
        Cab Tilt Assembly Removal And Installation
        Cab Tilt Parts Identification
        Cab Tilt Assembly Disassembly And Assembly
        Headliner Removal And Installation
    SEAT AND SEAT MOUNT
        Seat Removal And Installation
        Seat Mount Removal And Installation
    RIGHT CONSOLE
        Console Cover Removal And Installation
    LEFT CONSOLE
        Upper Console Cover Removal And Installation
        Lower Console Cover Removal And Installation
        Gas Strut Removal And Installation
        Lock Lever Removal And Installation
        Lock Lever Disassembly And Assembly
        Console Removal And Installation
    FLOORMAT
        Removal And Installation
    FUEL TANK
        Removal And Installation
    HORN
        Removal And Installation
    SWING FRAME
        Removal And Installation
        Bushing Removal
        Bushing Installation
    BOOM
        Removal And Installation
        Bushing Removal And Installation
    ARM
        Removal And Installation
        Arm To Boom Bushing Removal And Installation
        Bucket And Link Bushing Removal And Installation
    ATTACHMENTS
        Installing And Removing The Attachment (Pin-On Attachment)
        Pin-On Inspection
        Installing And Removing The Attachment (Pin-On X- Change Attachment)
        Installing And Removing The Attachment (Bobcat Quick Coupler (BQC) Type SW)
        Quick Coupler (BQC) Type SW And Attachment Inspection
        Installing And Removing The Attachment (Bobcat Quick Coupler (BQC) Type K)
        Quick Coupler (BQC) Type K And Attachment Inspection
    BUCKET
        Bucket Teeth Removal And Installation
        Bucket Side Cutting Edge Removal And Installation
    RIGHT SIDE COVER
        Removal And Installation
    COUNTER WEIGHT
        Removal And Installation
    REAR COVER
        Removal And Installation
        
ELECTRICAL SYSTEM AND ANALYSIS
    ELECTRICAL SCHEMATICS
    ELECTRICAL SYSTEM INFORMATION
        Troubleshooting Chart
        Description
        Fuse And Relay Location / Identification
    BATTERY
        Servicing
        Removal And Installation
        Using A Booster Battery (Jump Starting)
    ALTERNATOR
        Belt Adjustment
        Removal And Installation
        Charging System Check
        Alternator Voltage Test
        Low Voltage Test
        High Voltage Test
        Alternator Regulator Test
        Parts Identification
        Disassembly And Assembly
        Stator Continuity Test
        Stator Ground Test
        Rotor Continuity Test
        Rotor Ground Test
    STARTER
        Removal And Installation
        Parts Identification
        Disassembly
        Inspection And Repair
        Assembly
    LIGHTS
        Boom Light Removal And Installation
        Boom Light Bulb Replacement
    CONSOLE LOCKOUT SWITCH
        Testing / Adjustment
        Removal And Installation
    FUEL LEVEL SENDER
        Removal And Installation
    DIAGNOSTIC SERVICE CODE
        Service Codes List
        Flashing Patterns Of Engine Check Lamp
    DIAGNOSTIC TOOL
        Software Installation
        Installation
        Code Retrieval
    KEY SWITCH
        Removal And Installation
    INSTRUMENT PANEL
        Removal And Installation
        Disassembly And Assembly
    RIGHT CONSOLE SWITCH COVER
        Removal And Installation
        Rocker Switch Removal And Installation
        Speed Control Removal And Installation
        Engine Emergency Stop Switch Removal And Installation
        Auxiliary Power Outlet Removal And Installation
    WIPER MOTOR
        Removal And Installation
    FUEL TRANSFER PUMP
        Removal And Installation
        
ENGINE SERVICE
    TROUBLESHOOTING
        Chart
    MUFFLER
        Removal And Installation
    AIR CLEANER
        Removal And Installation
    RADIATOR / OIL COOLER
        Removal And Installation
        Disassembly And Assembly
    FUEL COOLER
        Removal And Installation
    ENGINE COMPONENTS AND TESTING
        Engine Compression Checking
        Fuel Injection Pump Removal And Installation
        Fuel Injection Pump Timing
        Fuel Injector Removal And Installation
        Fuel Injector Testing
        Valve Clearance Adjustment
        Cold Start Device Description
        Cold Start Device Testing
        Cold Start Device Removal And Installation
        EGR Valve Description
        EGR Valve Testing
        EGR Valve Removal And Installation
        Manifold Air Heater Description
        Manifold Air Heater Testing
        Manifold Air Heater Removal And Installation
    ENGINE
        Removal And Installation
    ENGINE FLYWHEEL
        Hydraulic Pump Coupler Removal And Installation
        Flywheel Removal And Installation
        Flywheel Ring Gear Removal And Installation
    RECONDITIONING THE ENGINE
        Cylinder Head Removal And Installation
        Cylinder Head Disassembly And Assembly
        Cylinder Head Servicing
        Valve Guide Inspection
        Intake And Exhaust Valve Inspection
        Valve Stem Bend
        Valve Face And Seat
        Valve Spring Inspection
        Push Rod Inspection
        Rocker Arm Inspection
        Valve Bridge Inspection
        Remove Of Timing Gear Case Cover
        Checking Timing Gear Backlash
        Removal Of The Timing Gears
        Camshaft Removal
        Oil Pan Removal And Installation
        Gear Case Removal And Installation
        Crankshaft End Play
        Crankshaft Removal And Installation
        Cylinder Block Inspection
        Piston And Connecting Rod
        Fan Removal And Installation
        
HEATING, VENTILATION, AIR CONDITIONING
    EVAPORATOR / HEATER COIL
        Removal And Installation
    HEATER / AC FAN
        Removal And Installation
    HEATER VALVE
        Removal And Installation
    AIR CONDITIONING SYSTEM FLOW
        Principals
        Chart
    COMPONENTS
        Identification
    SAFETY
        Safety Equipment
    REGULAR MAINTENANCE
        Heater Air Filter
        Compressor Belt Inspection
        Cleaning The Condenser
    BASIC TROUBLESHOOTING
        Poor A/C Performance
    GENERAL AIR CONDITIONING SERVICE GUIDELINES
        Compressor Oil
        Compressor Oil Check
        Component Replacement And Refrigeration Leaks
    SYSTEM TROUBLESHOOTING CHART
        Blower Motor Does Not Operate
        Blower Motor Operates Normally, But Air Flow Is Insufficient
        Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
        The Compressor Operates Improperly Or Not At All
        Gauge Pressure Related Troubleshooting
    TEMPERATURE/PRESSURE
        Chart
    AIR CONDITIONING SERVICE
        Chart
    SYSTEM CHARGING AND RECLAMATION
        Reclamation Procedure
        Charging Procedure With A Manifold Gauge Set
    COMPRESSOR
        Removal And Installation
    CONDENSER
        Removal And Installation
    RECEIVER / DRIER
        Removal And Installation
    PRESSURE SWITCH
        Removal And Installation
    EVAPORATOR / HEATER UNIT
        Removal And Installation
    THERMOSTAT
        Inspection
    EXPANSION VALVE
        Removal And Installation
    HVAC CONTROLLER
        Removal And Installation
        
SPECIFICATIONS
    SPECIFICATIONS
        E60 Excavator Dimensions
        E60 Excavator Dimensions With Standard Arm
        E60 Excavator Dimensions With Long Arm
        Performance
        Controls
        Engine
        Hydraulic System
        Hydraulic Cylinders
        Hydraulic Cycle Times
        Drive System
        Undercarriage
        Electrical
        Slew System
        Capacities
        Track
        Ground Pressure
    ENGINE SPECIFICATIONS
        Fuel Injection Nozzles
        Fuel Injection Pump
        Cylinder Head
        Valves
        Valve Springs
        Rocker Arm And Shaft
        Camshaft
        Tappet
        Push Rod
        Cylinders
        Piston Rings
        Pistons
        Connecting Rods
        Oil Pump
        Crankshaft
        Thrust Bearing
        Timing Gear Backlash
        Idler Gear Shaft And Bushing
        Engine Bolt Torque
    TORQUE SPECIFICATIONS FOR BOLTS
        Torque For General SAE Bolts
        Torque For General Metric Bolts
    HYDRAULIC CONNECTION SPECIFICATIONS
        O-Ring Face Seal Connection
        Straight Thread O-Ring Fitting
        Tubelines And Hoses
        Flare Fitting
        Port Seal Fitting
        BSPP Swivel Nut
    HYDRAULIC FLUID SPECIFICATIONS
        Specifications
    CONVERSIONS
        Decimal And Millimeter Equivalents
        U.S. To Metric Conversion
        
SERVICE MANUAL REVISION
    Revision No: E60-1
    Revision No: E60-2
    Revision No: E60-3
    
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