Bobcat S650 Skid-Steer Loader Operation and Maintenance Manual - 6987167

(S/N: A3NV11001 & Above) 
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This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the S650 Bobcat Skid-Steer Loader. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Bobcat Skid-Steer Loader S650
S/N A3NV11001 & Above


TABLE OF CONTENTS :

FOREWORD 
SAFETY AND TRAINING RESOURCES 
OPERATING INSTRUCTIONS 
PREVENTIVE MAINTENANCE 
SYSTEM SETUP AND ANALYSIS 
MACHINE SIGN TRANSLATIONS 
SPECIFICATIONS 
WARRANTY
ALPHABETICAL INDEX 


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6987167enUS (04-15) (P)
Total Pages : 240


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OPERATOR SAFETY WARNINGS
CONTENTS
FOREWORD
    BOBCAT COMPANY IS IS0 9001 CERTIFIED
    REGULAR MAINTENANCE ITEMS
    SERIAL NUMBER LOCATIONS
        Loader Serial Number
        Engine Serial Number
    DELIVERY REPORT
    LOADER IDENTIFICATION
    FEATURES, ACCESSORIES AND ATTACHMENTS
        Standard Items
        Options And Accessories
        Buckets Available
        Attachments
        High-Flow Attachments
        Special Applications Kit
        Special Applications Kit Inspection And Maintenance
        Forestry Door And Window Kit
        Forestry Door And Window Kit Inspection And Maintenance
        
SAFETY AND TRAINING RESOURCES
    SAFETY INSTRUCTIONS
        Before Operation
        Safe Operation Is The Operator’s Responsibility
        Safe Operation Needs A Qualified Operator
        Avoid Silica Dust
    FIRE PREVENTION
        Maintenance
        Operation
        Electrical
        Hydraulic System
        Fueling
        Starting
        Spark Arrester Exhaust System
        Welding And Grinding
        Fire Extinguishers
    PUBLICATIONS AND TRAINING RESOURCES
    MACHINE SIGNS (DECALS)
        Pictorial Only Safety Signs
        
OPERATING INSTRUCTIONS
    INSTRUMENT PANEL IDENTIFICATION
        Overview
        Left Panel (Earlier Models)
        Left Panel (Later Models)
        Display Screen
        Right Panel (Standard Key Panel)
        Right Panel (Keyless Start Panel)
        Right Panel (Deluxe Instrumentation Panel)
        Left Switch Panel
        Right Switch Panel
        Left Side Lower Panel
        Right Side Lower Panel
        Radio
    CONTROL IDENTIFICATION
        Standard Controls
        Advanced Control System (ACS)
        Selectable Joystick Controls (SJC)
    OPERATOR CAB
        Description
        Side Windows
        Door Operation
        Front Wiper
        Cab Light
    SEAT BAR RESTRAINT SYSTEM
        Operation
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)
        Operation
    LIFT ARM BYPASS CONTROL
        Operation
    PARKING BRAKE
        Operation
    TRACTION LOCK OVERRIDE
        Operation
    ENGINE SPEED CONTROL
        Operation
    EMERGENCY EXIT
        Rear Window Identification
        Rear Window Removal (Latches)
        Rear Window Removal (Rubber Cord)
        External Access (Rear Window With Latches)
        External Access (Rear Window With Rubber Cord)
        Front Door
    BACK-UP ALARM SYSTEM
        Description
        Operation
    DRIVING AND STEERING THE LOADER
        Available Control Configurations
        Operation (Standard And ACS)
        Operation (SJC) In ‘ISO’ Control Pattern
        Operation (SJC) In ‘H’ Control Pattern
    STOPPING THE LOADER
        Using The Control Levers Or Joysticks
    TWO-SPEED CONTROL
        Description
        Operation (Standard And ACS) (If Equipped)
        Operation (SJC) (If Equipped)
    SPEED MANAGEMENT
        Operation
        Changing The Factory Default Setting
    DRIVE RESPONSE
        Description
        Operation
    STEERING DRIFT COMPENSATION
        Description
        Operation
    LIFT AND TILT COMPENSATION
        Description
        Operation
        Operation (ACS)
        Operation (SJC)
    HYDRAULIC CONTROLS
        Description
        Standard Controls (Also ACS In FOOT Pedal Mode)
        Advanced Control System (ACS) In HAND Control Mode
        Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern
        Selectable Joystick Controls (SJC) In ‘H’ Control Pattern
        Hydraulic Bucket Positioning
        FRONT Auxiliary Hydraulics Operation
        FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW)
        FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW)
        REAR Auxiliary Hydraulics Operation
        High-Flow Hydraulics Operation
        Quick Couplers
        Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)
    ATTACHMENT CONTROL DEVICE (ACD)
        Description
    DAILY INSPECTION
        Daily Inspection And Maintenance
    PRE-STARTING PROCEDURE
        Entering The Loader
        Operation & Maintenance Manual And Operator’s Handbook Locations
        Seat Adjustment
        Joystick Position Adjustment
        Seat Belt Adjustment
        Seat Bar
    STARTING THE ENGINE
        Standard Key Panel
        Keyless Start Panel
        Deluxe Instrumentation Panel
        Cold Temperature Starting
        Warming The Hydraulic / Hydrostatic System
    MONITORING THE DISPLAY PANELS
        Left Panel
        Warning And Shutdown
    STOPPING THE ENGINE AND LEAVING THE LOADER
        Procedure
    COUNTERWEIGHTS
        Description
        Effect On The Loader And Loader Operation
        When To Consider Using Counterweights
        When To Consider Removing Counterweights
        Accessories That Affect Machine Weight
    ATTACHMENTS
        Choosing The Correct Bucket
        Pallet Fork
        Installing And Removing The Attachment (Hand Lever Bob-Tach)
        Installing And Removing The Attachment (Power Bob-Tach)
    OPERATING PROCEDURE
        Inspect The Work Area
        Basic Operating Instructions
        Driving On Public Roads
        Operating With A Full Bucket
        Operating With An Empty Bucket
        Filling And Emptying The Bucket (Foot Pedals)
        Leveling The Ground Using Float (Foot Pedals)
        Digging And Filling A Hole (Foot Pedals)
        Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)
        Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)
        Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)
        Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)
        Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)
        Digging And Filling A Hole (SJC - ‘ISO’ Pattern)
    TOWING THE LOADER
        Procedure
    LIFTING THE LOADER
        Single-Point Lift
        Four-Point Lift
    TRANSPORTING THE LOADER ON A TRAILER
        Loading And Unloading
        Fastening
        
PREVENTIVE MAINTENANCE
    MAINTENANCE SAFETY
    SERVICE SCHEDULE
        Chart
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)
        Inspecting The BICS™ (Engine STOPPED - Key ON)
        Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)
        Inspecting The Seat Bar Sensor (Engine RUNNING)
        Inspecting The Traction Lock And Parking Brake (Engine RUNNING)
        Inspecting The Lift Arm Bypass Control
        Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)
    SEAT BAR RESTRAINT SYSTEM
        Description
        Inspecting
        Maintaining
    SEAT BELT
        Inspection And Maintenance
    LIFT ARM SUPPORT DEVICE
        Installing
        Removing
    BACK-UP ALARM SYSTEM
        Description
        Inspecting
        Adjusting Switch Position
    OPERATOR CAB
        Description
        Raising
        Lowering
        Cab Door Sensor
    REAR DOOR (TAILGATE)
        Opening And Closing
        Adjusting
    REAR GRILLE
        Identification
        Lockable Handle Rear Grille
        Clamping Knob Rear Grille
        Slide In Rear Grille
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
        Cleaning And Maintenance
        Filters
        Evaporator / Heater Coil
        Condenser
        Air Conditioning Lubrication
        Troubleshooting
    AIR CLEANER SERVICE
        Replacing Filter Elements
    FUEL SYSTEM
        Fuel Specifications
        Biodiesel Blend Fuel
        Filling The Fuel Tank
        Fuel Filter
        Removing Air From The Fuel System
    ENGINE LUBRICATION SYSTEM
        Checking And Adding Engine Oil
        Engine Oil Chart
        Removing And Replacing Oil And Filter
    ENGINE COOLING SYSTEM
        Maintenance Platform
        Cooling System Identification
        Cleaning (Earlier Models)
        Cleaning (Later Models)
        Checking Level
        Removing And Replacing Coolant
    ELECTRICAL SYSTEM
        Description
        Fuse And Relay Location / Identification
        Battery Maintenance
        Using A Booster Battery (Jump Starting)
        Removing And Installing Battery
    HYDRAULIC / HYDROSTATIC SYSTEM
        Checking And Adding Fluid
        Hydraulic / Hydrostatic Fluid Chart
        Removing And Replacing Hydraulic Fluid
        Hydraulic / Hydrostatic Filter Identification
        Removing And Replacing Hydraulic / Hydrostatic Filter (Hex Head Filter Cap)
        Removing And Replacing Hydraulic / Hydrostatic Filter (Square Head Filter Cap)
        Removing And Replacing Hydraulic / Hydrostatic Filter (Bolt-on Filter Cap)
        Removing And Replacing Hydraulic Charge Filter
        Breather Cap
    SPARK ARRESTER MUFFLER
        Cleaning Procedure
    TIRE MAINTENANCE
        Wheel Nuts
        Rotating
        Mounting
    FINAL DRIVE TRANSMISSION (CHAINCASE)
        Checking And Adding Oil
        Removing And Replacing Oil
    ALTERNATOR BELT
        Belt Adjustment
        Belt Replacement
    AIR CONDITIONING BELT
        Belt Adjustment
        Belt Replacement
    DRIVE BELT
        Belt Adjustment
        Stop Adjustment
        Belt Replacement
    LUBRICATING THE LOADER
        Lubrication Locations
    PIVOT PINS
        Inspection And Maintenance
    BOB-TACH (HAND LEVER)
        Inspection And Maintenance
    BOB-TACH (POWER)
        Inspection And Maintenance
    LOADER STORAGE AND RETURN TO SERVICE
        Storage
        Return To Service
        
SYSTEM SETUP AND ANALYSIS
    DIAGNOSTIC SERVICE CODES
        Viewing Service Codes
        Service Codes List
    CONTROL PANEL SETUP
        Right Panel Setup (Deluxe Instrumentation Panel)
    PASSWORD SETUP (KEYLESS START PANEL)
        Password Description
        Changing The Owner Password
        Password Lockout Feature
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)
        Password Description
        Changing The Owner Password
        Changing The User Passwords
        Password Lockout Feature
    MAINTENANCE CLOCK
        Description
        Setup
        Reset
        
MACHINE SIGN TRANSLATIONS
    MACHINE SIGN TRANSLATIONS
        Service Schedule (7242070)
        Warning (7167993)
        Warning (7169291)
        Danger (7167989)
        Danger (7167990)
        Danger (7167988)
        Warning (7168114)
        Warning (7167994)
        Warning (7168140)
        Warning (7168142)
        Warning (7168138)
        Warning (7167996)
        Warning (7184346)
        Danger (7170355)
        Warning (6737189)
        Lift Arm Support Device (7253013)
        Warning (7168024)
        Warning (7142141)
        Warning (7168019)
        
SPECIFICATIONS
    (S650) LOADER SPECIFICATIONS
        Machine Dimensions
        Performance
        Engine
        Drive System
        Controls
        Hydraulic System
        Electrical System
        Capacities
        Tires
        
WARRANTY
    WARRANTY
    
ALPHABETICAL INDEX

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