Bobcat X325 Excavator Repair Service Manual - 6722849

(S/N: 511820001 & Above) 
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This workshop repair service manual PDF download for the X-325 Bobcat Mini Hydraulic Excavator has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

Bobcat Excavator X 325 
S/N: 511820001 & Above


TABLE OF CONTENTS :

SAFETY INSTRUCTIONS 
SERIAL NUMBER LOCATIONS 
DELIVERY REPORT 
HYDRAULIC EXCAVATOR IDENTIFICATION 
PREVENTIVE MAINTENANCE 
HYDRAULIC SYSTEM 
DRIVE SYSTEM 
UPPER WORKS & SWING SECTION 
MAIN FRAME & TRACKS 
ELECTRICAL SYSTEM 
ENGINE SERVICE 
TECHNICAL DATA 
SERVICE MANUAL REVISION


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6722849 (4–94)
Total Pages : 369


This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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MAINTENANCE SAFETY
ALPHABETICAL INDEX
FOREWORD
CONTENTS
    SAFETY INSTRUCTIONS
    HYDRAULIC EXCAVATOR SERIAL NUMBER
    ENGINE SERIAL NUMBER
    DELIVERY REPORT
    HYDRAULIC EXCAVATOR IDENTIFICATION
    
PREVENTIVE MAINTENANCE
    SERVICE SCHEDULE
    ENGINE COVER
        Procedure
    AIR CLEANER SERVICE
        Replacing The Filter Element
    FUEL SYSTEM
        Fuel Specification
        Fuel System Service
        Fuel Filter
        Maintenance
        Removal And Installation
        Removing Air From The Fuel System
    ENGINE LUBRICATION SYSTEM
        Checking The Engine Oil
        Engine Oil And Filter Replacement
    COOLING SYSTEM
        Coolant Level
        Coolant Replacement
    HYDRAULIC SYSTEM
        Checking And Adding Fluid
        Replacement Of The Hydraulic Filter
        Hydraulic Reservoir
    USING A BOOSTER BATTERY (Jump Starting)
        Procedure
    LUBRICATION OF THE HYDRAULIC EXCAVATOR
        Procedure
    FINAL DRIVE CASE
        Checking Oil Level
        Draining Final Drive Case
        
HYDRAULIC SECTION
    HYDRAULIC SCHEMATIC
    HYDRAULIC SERVICE INFORMATION
        Checking The Main Relief Valve
        Checking The Hydraulic Pump
        Removal And Installation
        Parts Identification (S/N 51182001 – 511820408)
        Disassembly And Assembly (S/N 511820001–511820408)
        Parts Identification (S/N 511820409 & Above)
        Disassembly (S/N 511820409 & Above)
        Assembly (S/N 511820409 & Above)
    HYDRAULIC CONTROL VALVE (6–Spool) DUKES VALVE (S/N 511820001–511820519)
        Removal And Installation
        Parts Identification
        Disassembly
        Inlet Section (R.H. and L.H. Travel)
            Disassembly
            Assembly
        Valve Sections (Boom, Bucket & Arm)
            Disassembly
            Assembly
        Valve Sections (Auxiliary)
            Disassembly
            Assembly
        Port Relief Valve
            Disassembly
            Assembly
            Adjustment
        Main Relief Valve
            Disassembly
            Assembly
            Adjustment
    HYDRAULIC CONTROL VALVE (3–Spool) DUKES VALVE (S/N 511820001–511820519)
        Removal And Installation
        Parts Identification
        Disassembly
        Inlet Section (Housing Swing)
            Disassembly
            Assembly
        End Cover (Boom Swing) And Valve Section (Blade)
            Disassembly
            Assembly
        Load Check Block
            Disassembly
            Assembly
        Build–up Valve
            Disassembly
            Assembly
            Disassembly
            Assembly
            Adjustment
    HYDRAULIC CONTROL VALVE (6–Spool) HUSCO VALVE (S/N 511820520 & Above)
        Description
        Removal And Installation
        Parts Identification
        Disassembly
        Inlet Section Disassembly And Assembly
        Right Hand And Left Hand Travel Section
            Disassembly
            Assembly
        Boom, Bucket And Arm Section
            Disassembly
            Assembly
        Auxiliary Valve Section
            Disassembly
            Assembly
    PORT RELIEF VALVES HUSCO VALVE (S/N 511820520 & Above)
        Parts Identification
        Disassembly
        Assembly
        Adjustment
    MAIN RELIEF VALVES HUSCO VALVE (S/N 511820520 & Above)
        Parts Identification
        Disassembly
        Assembly
        Adjusting The Main Relief Valves
    HYDRAULIC CONTROL VALVE (3–Spool) HUSCO VALVE (S/N 511820520 & Above)
        Removal And Installation
        Parts Identification
        Disassembly
        Blade And Boom Swing Section
            Disassembly
            Assembly
        Lockout Valve Disassembly
        Lockout Valve Assembly
        Swing Motor Section
            Disassembly
            Assembly
        Build Up Valve Disassembly
        Build Up Valve Assembly
        Build Up Valve Test Procedure
    ACCUMULATOR
        Pressure Reducing Valve
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
        Setting The Safety Relief Valve
        Charging
    PORT BLOCK
        Removal And Installation
    OIL COOLER
        Removal And Installation
    HYDRAULIC RESERVOIR
        Removal And Installation
    HYDRAULIC FILTER ASSEMBLY
        Removal And Installation
    BOOM CYLINDER
        Removal And Installation
        Boom Cylinder Shield
    ARM CYLINDER
        Removal And Installation
    BUCKET CYLINDER
        Removal And Installation
    BLADE CYLINDER
        Removal And Installation
    BOOM SWING CYLINDER
        Removal And Installation
    HYDRAULIC CYLINDER
        Disassembly
        Assembly
    JOYSTICK CONTROL CHANGE
    
DRIVE SECTION
    LEFT CONSOLE
        Lockout Valve Removal And Installation
        Cylinder Removal And Installation
        Removal And Installation
    LEFT JOYSTICK
        Removal And Installation
    JOYSTICK
        Disassembly And Assembly
    CONTROL LEVERS
        Removal And Installation
        Speed Control Lever
        Blade Lever
    RIGHT CONSOLE
        Removal And Installation
    RIGHT JOYSTICK
        Removal And Installation
    FOOT PEDALS AND STEERING LEVERS
        Removal And Installation
        Bushing Removal And Installation
        
UPPER WORKS AND SWING SECTION
    ENGINE COVER
        Removal And Installation
    SEAT AND MOUNTING FRAME
        Removal And Installation
    CENTER FLOOR PANEL
        Removal And Installation
    SWING MOTOR COVER
        Removal And Installation
    REAR FLOOR PANEL
        Removal And Installation
    INSPECTION COVER
        Removal And Installation
    TOOL BOX
        Removal And Installation
    LEFT HAND SIDE COVER
        Removal And Installation
    CORNER POST
        Removal And Installation
    COUNTERWEIGHTS
        Removal And Installation
    FRONT ENGINE COVER
        Removal And Installation
    FUEL TANK
        Removal And Installation
    BUCKET
        Removal And Installation
    BUCKET TEETH
        Removal And Installation
    ARM
        Removal And Installation
    BOOM
        Removal And Installation
    BOOM SWING BRACKET
        Removal And Installation
        Replacing Boom Swing Bracket Bushings
    SWING MOTOR
        Removal And Installation
        Parts Identification
        Disassembly
        Assembly
    CROSS PORT RELIEF VALVE (S/N 511820001–511820519)
        Disassembly
        Assembly
        Description
    COUNTER BALANCE VALVE (S/N 511820520 &Above)
        Removal And Installation
        Disassembly
        Assembly
    SWING GEAR BOX ASSEMBLY
        Parts Identification
        Disassembly
        Assembly
    UPPERSTRUCTURE AND SWING CIRCLE GEAR
        Removal And Installation
        Swing Bearing Removal
        Swing Bearing Installation
        Alignment Pins (Threaded)
        Alignment Pins (Not Threaded)
    CENTER SWIVEL JOINT
        Removal And Installation (Through Upper Access Cover)
        Removal And Installation (Through Bottom Access Cover)
        Parts Identification (S/N 511820001–511820197)
        Parts Identification (S/N 511820198 & Above)
        Description
        Disassembly (S/N 511820198 & Above)
        Assembly (S/N 511820198 & Above)
    ROPS CANOPY
        Removal And Installation
    CAB
        Removal And Installation
        Door Removal And Installation
        Front Window Removal And Installation
        Front Lower Glass Removal And Installation
        Front Upper Plexiglass Removal And Installation
        Door Glass Removal And Installation
        Left Hand Side Glass Removal And Installation
        Rear Glass Removal And Installation
        Right Hand Side Glass Removal And Installation
    CAB/CANOPY REAR COVER
        Removal And Installation
        
MAIN FRAME AND TRACKS
    BLADE
        Removal And Installation
    TRACK
        Track Tension Adjustment
        Rubber Tracks
        Steel Tracks
        Removal And Installation
    TRACK FRAME
        Disassembly And Assembly
    TRACK IDLER
        Parts Identification
        Disassembly
        Assembly
    TRACK ROLLER
        Parts Identification
        Disassembly
        Assembly
    FINAL DRIVE
        Removal And Installation
        Parts Identification
    FINAL DRIVE
        Parts Identification
    TRAVEL MOTOR
        Disassembly
        Assembly
    FINAL DRIVE CASE
        Check Oil Level
        Draining Final Drive Case
    TRACK
        Damage Identification And Causes
        
ELECTRICAL SYSTEM
    ELECTRICAL SCHEMATICS
    TROUBLESHOOTING
    ELECTRICAL SYSTEM
        Description
        Fuses
        Electrical System Service
    BATTERY (S/N 20001–20294)
        Checking The Battery
        Removal And Installation
    BATTERY(S/N 20295 and up)
        Checking The Battery
        Removal And Installation
    ALTERNATOR
        Belt Adjustment
        Removal And Installation
    STARTER
        Removal And Installation
        Disassembly And Assembly
        Cleaning And Inspection
    FUEL LEVEL SENDER
        Removal And Installation
        Checking
    INSTRUMENT PANEL
        Removal And Installation
    CAB ELECTRICAL (Cab Option)
    
ENGINE SERVICE
    TROUBLESHOOTING
    VALVE CLEARANCE
        Adjustment
    ENGINE COMPRESSION
        Checking
    ELECTRIC FUEL PUMP
        Remove Air From The Fuel System
        Removal And Installation
    FUEL FILTER
        Removal And Installation
    FUEL INJECTION PUMP
        Checking The Injection Pump
        Removal And Installation
        Timing The Injection Pump
    FUEL INJECTOR NOZZLES
        Removal And Installation
        Checking The Injector Nozzle
    GLOW PLUGS
        Removal And Installation
        Checking The Glow Plug
    RADIATOR
        Removal And Installation
    MUFFLER
        Removal And Installation
    AIR CLEANER
        Removal And Installation
    ENGINE
        Removal And Installation
    ENGINE FLYWHEEL
        Removal And Installation
        Flywheel Ring Gear
    CYLINDER HEAD
        Removal
        Disassembly Of The Cylinder Head
        Servicing The Cylinder Head And Valves
        Checking Valve Springs
        Checking Rocker Arm And Shaft
        Assembling The Cylinder Head
        Installing The Cylinder Head
    TIMING GEAR COVER
        Removal And Installation
    TIMING GEAR, CAMSHAFT AND OIL PUMP
        Removal And Installation
        Oil Pump Service
        Servicing The Camshaft
    CRANKSHAFT & PISTONS
        Removal And Installation
        Crankshaft Service
        Servicing The Connecting Rods And Pistons
        Checking The Cylinder Liners
        Cylinder Liner Installation
    WATER PUMP
        Removal And Installation
        Disassembly And Assembly
        
SPECIFICATIONS
    EXCAVATOR SPECIFICATIONS
        Machine Dimensions
        Lifting Capacity
        PERFORMANCE & OPERATION
        ENGINE
        HYDRAULIC SYSTEM
        SWING SYSTEM
        HYDRAULIC CYLINDERS
        CYLINDER CYCLE TIMES
        DRIVE SYSTEM
        BRAKES
        UNDERCARRIAGE
        TRACK
        CAPACITIES
        DIGGING FORCE
    ENGINE SPECIFICATIONS
        Fuel Injection Nozzles
        Fuel Injection Pump
        Cylinder Head
        Valves
        Valve Springs
        Rocker Arms
        Camshaft
        Cylinders
        Piston Rings
        Pistons
        Crankshaft
        Oil Pump
        Engine Oil
        Specifications
        ENGINE BOLT TORQUE
    FUEL, COOLANT AND LUBRICANTS
        CHART
    ENGINE OIL SPECIFICATIONS
        Description
        Ethylene Glycol
        Propylene Glycol
    Re–Grinding The Crankshaft
    BUCKET SPECIFICATIONS
    DECIMAL AND MILLIMETER EQUIVALENTS
    U.S. TO METRIC CONVERSION
    
SERVICE MANUAL REVISION
    325-1
    325-2
    325-3
    
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