Kawasaki KFX 700V FORCE ATV Repair Service Manual 2004

-
This workshop repair service manual PDF download for the KFX 700V FORCE Kawasaki All Terrain Vehicle has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

KFX 700 V FORCE

Year Model 
Beginning Frame No.

2004 KSV700–A1 
JKASV700AAB600001 or
JKASV6A1 4B500001


TABLE OF CONTENTS :

General Information 
Periodic Maintenance 
Fuel System 
Cooling System 
Engine Top End 
Converter System 
Engine Lubrication System 
Engine Removal/Installation 
Crankshaft / Transmission 
Wheels / Tires 
Final Drive 
Brakes 
Suspension 
Steering 
Frame 
Electrical System 
Appendix 


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 99924-1315-01
Total Pages : 445


This manual is designed primarily for use by trained mechanics in a properly equipped shop. However, it contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. A basic knowledge of mechanics, the proper use of tools, and workshop procedures must be understood in order to carry out maintenance and repair satisfactorily. Whenever the owner has insufficient experience or doubts his ability to do the work, all adjustments, maintenance, and repair should be carried out only by qualified mechanics.

This service manual, repair manual, workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info : http://www.sitelux.com

-

tables
    LIST OF ABBREVIATIONS
    Units of Mass:
    Units of Volume:
    Units of Force:
    Units of Length:
    Units of Torque:
    Units of Pressure:
    Units of Speed:
    Units of Power:
    Basic Torque for General Fasteners of Engine Parts
    Basic Torque for General Fasteners of Frame Parts
    Throttle Lever Free Play
    Choke Lever Free Play [B]
    Idle Speed
    Water and Coolant Mixture Ratio (when shipping)
    Valve Clearance (when cold)
    Valve Clearance (when cold)
    Belt Height (Paralle Portion)
    Belt Deflection
    Spacers
    Engine Oil
    Shift Control Cable Grip Free play [A]
    Tire Tread Depth
    Standard Tire
    Final Gear Case Oil
    Pad Lining Thickness
    Rear Brake Lever Free Play
    Brake Pedal Free Play
    Spark Plug Gap
    Brake Light Timing
    Carburetor Pilot Screw Setting
    Service Fuel Level
    Float Height
    Carburetor Synchronization Vacuum
    Radiator Cap Relief Pressure
    Thermostat Valve Opening Temperature
    Valve Closing Temperature (for reference)
    Rocker Arm Inside Diameter
    Rocker Shaft Diameter
    Cam Height
    Camshaft Bearing Clearance (x618)
    Camshaft Bearing Clearance (x622)
    Camshaft Journal Diameter (x618)
    Camshaft Journal Diameter (x622)
    Cylinder Compression (Usable Range)
    Cylinder Head Warp
    Valve/Valve Guide Clearance (Wobble Method)
    Valve Seating Surface Outside Diameter
    Valve Seating Surface Width
    Piston Diameter
    Piston/Cylinder Clearance
    Piston Ring/Groove Clearance
    Piston Ring Groove Width
    Piston Ring Thickness
    Piston Ring End Gap
    Cover Bushing Inside Diameter [A]
    Sheave Bushing Inside Diameter [A]
    Spring Free Length [A]
    Shoe Side Clearance
    Sheave Bushing Inside Diameter
    Spring Free Length [A]
    Oil Pressure
    Connecting Rod Bend
    Connecting Rod Twist
    Connecting Rod Big End Side Clearance
    Connecting Rod Big End Bearing, Insert/Crankpin Clearance
    Crankpin Diameter
    Crankpin Diameter Marks
    Connecting Rod Big End Inside Diameter Marks
    Big End Bearing Insert Selection
    Crankshaft Runout
    Crankshaft Main Journal Diameter
    Crankcase Main Bearing Bore Diameter
    Shift Fork Ear Thickness
    Shifter Groove Width
    Toe-in of Front Wheels
    Maximum Tire Air Pressure (to seat beads when cold)
    Tire Air Pressure (when cold)
    Drive Bevel Gear Shims for Tooth Contact Adjustment
    Driven Bevel Gear Shims for Backlash Adjustment
    Output Bevel Gear Backlash
    Rear Axle Shaft Runout
    6. Pinion Gear Shims for Tooth Contact Adjustment
    7. Ring Gear Shims for Backlash Adjustment
    Recommended Disc Brake Fluid
    Disc Thickness
    Disc Runout
    Pedal Position [C]
    Spring Action
    Compression Damping
    Spring Preload Setting Position
    Spring Action
    Tie-Rod Length 
    Battery Terminal Voltage
    Terminal Voltage: 11.5 less than 12.5 V
    Terminal Voltage : less than 11.5 V
    Regulator/Rectifier Output Voltage
    Alternator Output Voltage
    Stator Coil Resistance
    Rectifier Circuit Inspection
    Ignition Coil Arcing Distance
    Ignition Coil Winding Resistance
    Ignition Coil Primary Peak Voltage
    Crankshaft Sensor Resistance
    Connections:
    Crankshaft Sensor Peak Voltage
    Ignition Timing
    Vehicle-down Sensor Power Source Voltage
    Vehicle-down Sensor Power Source Voltage
    Vehicle-down Sensor Power Output Voltage
    Vehicle-down Sensor Power Output Voltage
    Commutator Diameter
    Starter Motor Brush Length
    Testing Relay
    Testing Relay
    Radiator Fan Motor Leads
    Fuel Pump Supply Voltage
    Fuel Pump Pressure
    Fuel Indicator Light [A]:
    Neutral Indicator Light (LED) [B]:
    Reverse Indicator Light (LED) [C]:
    Water Temperature Warning Light (LED) [D]:
    Oil Pressure Warning Light (LED) [E]:
    Belt Indicator Light (LED) [F]:
    Radiator Fan Switch Resistance
    Coolant Temperature Warning Light Switch Resistance
toc
    Read OWNER'S MANUAL before operating.
        EMISSION CONTROL INFORMATION
            1.
            2.
        PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM (US MODEL only)
        Foreword
        General Information
            Before starting to perform an inspection service or carry out a 
                Especially note the following:
                    (1)
                    (2)
                    (3)
                    (4)
                    (5)
                    (6)
                    (7)
                    (8)
                    (9)
                    (10)
                    (11)
                    (12)
                    (13)
                    (14)
                    (15)
                    (16)
                    (17)
                    (18)
                Two-Color Electrical
                    (19)
                    (20)
            KSV700 A1 Left Side View
            KSV700 A1 Right Side View
            Prefixes for Units:
            Units of Temperature:
        Periodic Maintenance
            The scheduled maintenance must be done in accordance with this c
            The following tables list the tightening torque for the major fa
            Oil Filter Wrench : 57001 1249
            Carburetor Drain Plug Wrench, Hex 3 : 57001 1269
            Flywheel & Pulley Holder : 57001 1343
            Pulley Holder Attachment : 57001 1472
            Filler Cap Driver: 57001 1454
            Fuel System
                Throttle Lever Free Play Inspection
                Throttle Lever Free Play Adjustment
                Choke Lever Free Play Check
                Choke Lever Free Play Adjustment
                Idle Speed Inspection
                Idle Speed Adjustment
                Fuel System Cleanliness Inspection
                Air Cleaner Element Cleaning and Inspection
                Air Cleaner Draining
                Fuel Hoses and Connections Inspection
                Fuel Hose and Fuel Filter Replacement
                Cooling System
                    Radiator Cleaning
                    Radiator Hose and Connection Inspection
                    Coolant Change
                    Coolant Filter Cleaning
                Engine Top End
                    Valve Clearance Inspection
                    Valve Clearance Adjustment
                    Spark Arrester Cleaning
                Converter System
                    Drive Belt Inspection
                    Drive Belt Deflection Inspection
                    Drive Belt Deflection Adjustment
                Engine Lubrication System
                    Engine Oil Change
                    Oil Filter Change
                Crankshaft/Transmission
                    Shift Control Grip Free Play Inspection
                    Shift Control Grip Free Play Adjustment
                Wheels/Tires
                    Tire Inspection
                Final Drive
                    Final Gear Case Oil Change
                    Propeller Shaft Joint Boot Inspection
                Brakes
                    Front Brake Pad Wear Inspection
                    Front Brake Hoses and Connections Inspection
                    Front Brake Hose Replacement
                    Brake Fluid Level Inspection
                    Brake Fluid Change
                    Brake Line Air Bleeding
                    Master Cylinder Inspection (Visual Inspection)
                    Caliper Fluid Seal Replacement
                    Caliper Dust Seal and Friction Boot Replacement
                    Rear Brake Plates Replacement
                    Rear Brake Lever Free Play Inspection
                    Rear Brake Pedal Free Play Inspection
                    Rear Brake Lever and Pedal Free Play Adjustment
                Suspension
                    Knuckle Joint Inspection
                Steering
                    Steering Inspection
                    Tie Rod End Inspection
                Electrical System
                    Spark Plug Cleaning / Inspection
                    Spark Plug Gap Inspection
                    Brake Light Switch Inspection
                    Brake Light Timing Adjustment
                General Lubrication
                    Lubrication
                Bolts and Nuts Tightening
                    Tightness Inspection
                        Wheels:
                        Brakes:
                        Others:
        Fuel System
            Fuel Level Gauge : 57001 1017
            Pilot Screw Adjuster, A : 57001 1239
            Carburetor Drain Plug Wrench, Hex 3 : 57001 1269
            Throttle Lever Free Play Inspection
                Throttle Lever Free Play Adjustment
                Throttle Case Removal/Disassembly
                Throttle Case Assembly/Installation
                Throttle Cable Installation
                Throttle Case Inspection
                Throttle Cable Lubrication
                Throttle Cable Inspection
            Choke Lever Free Play Check
                Choke Lever Free Play Adjustment
                Choke Lever and Cable Removal
                Choke Lever and Cable Installation
                Choke Cable Lubrication
                Choke Cable Inspection
            Idling Speed Inspection
                Idle Speed Adjustment
                Pilot Screw Adjustment
                Service Fuel Level Inspection
                Service Fuel Level Adjustment
                Carburetor Synchronization Inspection
                Carburetor Synchronization Adjustment
                Fuel System Cleanliness Inspection
                Carburetor Removal
                Carburetor Installation
                Carburetor Disassembly
                Carburetor Assembly
                Carburetor Separation
                Carburetor Joining
                Carburetor Cleaning
                Carburetor Inspection
            Air Cleaner Element Removal
                Air Cleaner Element Cleaning and Inspection
                Air Cleaner Draining
                Air Cleaner Housing Removal
                Air Cleaner Housing Installation
            Fuel Tank Removal
                Fuel Tank Installation
                Fuel Tank Cleaning
                Fuel Tap Removal
                Fuel Tap Installation
                Fuel Tap Inspection
            Fuel Pump Removal
                Pump Filter Cleaning
                Fuel Pump Installation
                Fuel Pump Inspection
        Cooling System
            Permanent type antifreeze is used as a coolant to protect the co
            Bearing Driver Set : 57001 1129
            Bearing Remover Shaft, x69 : 57001 1265
            Bearing Remover Head, x610 x x612 : 57001 1266
            Kawasaki Bond (Silicone Sealant) : 56019 120
            Coolant Deterioration Inspection
                Coolant Level Inspection
                Coolant Draining
                Coolant Filling
                Pressure Testing
            Water Pump Cover Removal
                Water Pump Cover Installation
                Impeller Removal
                Water Pump Impeller Installation
                Water Pump Impeller Inspection
                Mechanical Seal Replacement
            Radiator Removal
                Radiator Fan Removal
                Radiator Fan Installation
                Radiator Inspection
                Radiator Cleaning
                Radiator Cap Inspection
            Thermostat Removal
                Thermostat Installation
                Thermostat Inspection
            Radiator Fan Switch Removal
                Radiator Fan Switch Installation
                Radiator Fan Switch Inspection
            Coolant Temperature Warning Light Switch Removal
                Coolant Temperature Warning Light Switch Installation
                Coolant Temperature Warning Light Switch Inspection
            Coolant Filter Cleaning
                Coolant Valve Inspection
        Engine Top End
            Outside Circlip Pliers : 57001 144
            Compression Gauge : 57001 221
            Valve Spring Compressor Assembly : 57001 241
            Piston Pin Puller Assembly : 57001 910
            Valve Seat Cutter, 45° x627.5 : 57001 1114
            Valve Seat Cutter, 32° x628 : 57001 1119
            Valve Seat Cutter, 60° x630 : 57001 1123
            Valve Seat Cutter Holder Bar : 57001 1128
            Valve Seat Cutter, 45° x630 : 57001 1187
            Valve Seat Cutter, 32° x633 : 57001 1199
            Valve Spring Compressor Adapter, x622 : 57001 1202
            Valve Guide Arbor, x65 : 57001 1203
            Valve Guide Reamer, x65 : 57001 1204
            Valve Seat Cutter Holder, x65 : 57001 1208
            Piston Pin Puller Adapter : 57001 1211
            Filter Cap Driver: 57001 1454
            Compression Gauge Adapter, M10 × 1.0 : 57001 1486
            Kawasaki Bond (Silicone Sealant) : 56019 120
            Camshaft Chain Tensioner Removal
                Camshaft Chain Tensioner Installation
            Rocker Case Removal
                Rocker Case Installation
                Rocker Arm Removal
                Rocker Arm Installation
                Rocker Arm Inspection
                Rocker Shaft Diameter Measurement
            Camshaft Removal
                Camshaft Installation
                Camshaft Assembly
                Cam Wear
                Camshaft Bearing Wear
                KACR Inspection
                KACR Removal
                KACR Installation
                Camshaft Chain Removal
                Camshaft Chain Installation
            Cylinder Compression Measurement
                Cylinder Head Removal
                Cylinder Head Installation
                Cylinder Head Cleaning
                Cylinder Head Warp
            Valve Clearance Inspection
                Valve Clearance Adjustment
                Valve Removal
                Valve Installation
                Valve Guide Removal
                Valve Guide Installation
                Valve-to-Guide Clearance Measurement
                Valve Seat Inspection
                Valve Seat Repair (Valve Lapping)
            Cylinder Removal
                Piston Removal
                Cylinder, Piston Installation
                Cylinder Wear
                Piston Wear
                Piston/Cylinder Clearance
                Piston Ring, Piston Ring Groove Wear
                Piston Ring Groove Width
                Piston Ring Thickness 
                Piston Ring End Gap
            This vehicle is equipped with a spark arrester approved for off-
                Spark Arrester Cleaning
                Muffler and Exhaust Pipe Removal
                Muffler and Exhaust Pipe Installation
                Exhaust System Inspection
        Converter System
            Circlip Pliers : 57001 154
            Flywheel & Pulley Holder : 57001 1343
            Drive & Driven Pulley Holder : 57001 1412
            Drive Pulley Puller Bolt : 57001 1429
            Pulley Holder Attachment : 57001 1472
            Drive Pulley Holder : 57001 1473
            Drive Pulley Wrench : 57001 1474
            Spring Holder Set : 57001 1483
            Drive Pulley Holder : 57001 1520
            WARNING
                Torque Converter Cover Removal
                Torque Converter Cover Installation
                Converter Exhaust Duct Removal
                Converter Exhaust Duct Installation
                Converter Intake Duct Removal
                Converter Intake Duct Installation
            Drive Belt Removal
                Drive Belt Installation
                Drive Belt Inspection
                Drive Belt Deflection Inspection
                Drive Belt Deflection Adjustment
            Drive Pulley Removal
                Drive Pulley Disassembly
                Drive Pulley Inspection
                Spider Shoe Side Clearance Adjustment
                Drive Pulley Assembly
                Drive Pulley Installation
            Driven Pulley Removal
                Driven Pulley Disassembly
                Driven Pulley Inspection
                Driven Pulley Assembly
                Driven Pulley Installation
            Specifications
        Engine Lubrication System
            Oil Pressure Gauge, 10 kgf/cm : 57001 164
            Oil Pressure Gauge Adapter, PT 1/8 : 57001 1033
            Kawasaki Bond (Silicone Sealant) : 56019 120
            WARNING
                Oil Level Inspection
                Engine Oil Change
                Oil Filter Change
                Oil Screen Removal
                Oil Screen Cleaning
                Oil Pressure Measurement
            Oil Pressure Relief Valve Removal
                Oil Pressure Relief Valve Installation
                Oil Pressure Relief Valve Inspection
            Oil Pump Removal
                Oil Pump Installation
            Oil Pipe Removal
                Oil Pipe Installation
        Engine Removal/Installation
            Engine Removal
                Engine Installation
        Crankshaft / Transmission
            Outside Circlip Pliers : 57001 144
            Bearing Driver Set : 57001 1129
            Crankcase Disassembly
                Crankcase Assembly
            Crankshaft Removal
                Crankshaft Installation
                Connecting Rod Removal
                Connecting Rod Installation
                Crankshaft/Connecting Rod Cleaning
                Connecting Rod Bend
                Connecting Rod Twist
                Connecting Rod Big End Side Clearance
                Connecting Rod Big End Bearing/Crankpin Wear
                Crankshaft Runout
                Crankshaft Main Bearing/Journal Wear
            Shift Lever Removal
                Shift Lever Installation
                Shift Control Cables Removal
                Shift Control Cables Installation
                Reverse Lock Cable Removal
                Reverse Lock Cable Installation
                Transmission Removal
                Transmission Installation
                Shift Fork Bending
                Shift Fork/Gear and Shifter Groove Wear
                Transmission and Shift Mechanism Inspection
            Ball and Needle Bearing Replacement
                Ball and Needle Bearing Wear
                Oil Seal Inspection
        Wheels / Tires
            Jack : 57001 1238
            Toe-in is the amount that the front wheels are closer together i
                Toe-in Inspection
                Toe-in Adjustment
            Wheel Removal
                Wheel Installation
                Wheel (Rim) Inspection
                Wheel (Rim) Replacement
            Tire Removal
                Tire Installation
                Tire Inspection
            Front Hub Removal
                Front Hub Installation
                Front Hub Disassembly/Assembly
            Rear Hub Removal
                Rear Hub Installation
                Rear Hub Disassembly/Assembly
        Final Drive
            Bearing Puller : 57001 135
            Outside Circlip Pliers : 57001 144
            Oil Seal & Bearing Remover : 57001 1058
            Bearing Driver Set : 57001 1129
            Socket Wrench : 57001 1363
            Damper Spring Compressor Set : 57001 1475
            Holder & Guide Arbor : 57001 1476
            Socket Wrench, Hex 50 : 57001 1478
            Output Shaft Holder & Spacer : 57001 1479
            Pinion Gear Holder : 57001 1480
            Nut Holding Bolts : 57001 1481
            Socket Wrench : 57001 1482
            Socket Wrench, Hex 41 : 57001 1484
            Pinion Gear Holder : 57001 1485
            Oil Seal Driver: 57001 1487
            Hexagon Wrench, Hex 41 : 57001 1491
            Output Drive Bevel Gear Removal
                Output Drive Bevel Gear Installation
                Output Drive Bevel Gear Disassembly
                Output Drive Bevel Gear Assembly
                Output Driven Bevel Gear Removal
                Output Driven Bevel Gear Installation
                Output Driven Bevel Gear Disassembly
                Output Driven Bevel Gear Assembly
                Output Bevel Gears Adjustment
                Output Bevel Gear (Backlash-related Parts)
                    Bevel Gears Inspection
                    Cam Damper Inspection
            Propeller Shaft Removal
                Propeller Shaft Installation
                Propeller Shaft Joint Boot Inspection
                Propeller Shaft Inspection
            Rear Axle Removal
                Rear Axle Installation
                Ball Bearing Wear
                Rear Axle Runout Inspection
            Final Gear Case Oil Level Inspection
                Final Gear Case Oil Change
                Final Gear Case Removal 
                Final Gear Case Installation
                Final Gear Case Disassembly 
                Final Gear Case Assembly
                Oil Seal Installation
                Final Bevel Gear Adjustment
                Final Gear Case (Backlash-related Parts)
                    Pinion Gear Unit Disassembly
                    Pinion Gear Unit Assembly
                    Bevel Gear Inspection
            Ball or Needle Bearing Inspection
                Oil Seal Inspection
        Brakes
            Inside Circlip Pliers : 57001 143
            WARNING
                Brake Fluid Recommendation
                Brake Fluid Level Inspection
                Brake Fluid Change
                Brake Line Air Bleeding
            Master Cylinder Removal
                Master Cylinder Installation
                Master Cylinder Disassembly
                Master Cylinder Assembly
                Master Cylinder Inspection (Visual Inspection)
            Caliper Removal
                Caliper Installation
                Caliper Disassembly
                Caliper Assembly
                Piston and Cylinder Damage
                Caliper Holder Shaft Wear Inspection
            Brake Pad Removal
                Brake Pad Installation
                Brake Pad Wear Inspection
            Disc Cleaning
                Disc Removal
                Disc Installation
                Disc Wear
                Disc Runout
            Brake Hose Inspection
                Brake Hose Replacement
            Brake Pedal Position Inspection
                Brake Pedal Position Adjustment
                Rear Brake Lever Free Play Inspection
                Brake Pedal Free Play Inspection
                Rear Brake Lever and Pedal Free Play Adjustment
                Brake Pedal Removal
                Brake Pedal Installation
                Brake Cable Removal
                Brake Cable Installation
                Brake Cable Lubrication
                Brake Pedal Shaft Removal
                Brake Pedal Shaft Installation
            Internal Wet Brake Disassembly
                Internal Wet Brake Assembly
        Suspension
            Inside Circlip Pliers : 57001 143
            Outside Circlip Pliers : 57001 144
            Oil Seal & Bearing Remover : 57001 1058
            Hook Wrench : 57001 1101
            Bearing Driver Set : 57001 1129
            Jack : 57001 1238
            Front Shock Absorber Inspection
                Front Shock Absorber Preload Adjustment
                Front Shock Absorber Removal
                Front Shock Absorber Installation
                Rear Shock Absorber:
                    Compression Damping Adjustment
                    Rear Shock Absorber Removal
                    Rear Shock Absorber Installation
                    Rear Shock Absorber Preload Adjustment
                    Rear Shock Absorber Inspection
                    Rear Shock Absorber Scrapping
            Suspension Arm Removal
                Suspension Arm Installation
                Suspension Arm Disassembly
                Suspension Arm Assembly
            Swingarm Removal
                Swingarm Installation
                Swingarm Disassembly
                Swingarm Assembly
                Swingarm Bearing Inspection
                Swingarm Bearing Lubrication
        Steering
            Steering Stem Removal
                Steering Stem Installation
                Knuckle Removal
                Knuckle Installation
                Tie-Rod Removal
                Tie-Rod Installation
                Tie-Rod End Removal
                Tie-Rod End Installation
            Steering Inspection
                Steering Stem Straightness
                Steering Lubrication
                Steering Stem Clamp Inspection
                Steering Stem Bearing Inspection
                Steering Knuckle Bearing Inspection
                Tie-Rod End and Steering Knuckle Joint Inspection
            Handlebar Removal
                Handlebar Installation
        Frame
            Seat Removal
                Seat Installation
            Front Fender Removal
                Front Fender Installation
                Rear Fender Removal
                Rear Fender Installation
            Side Inner Cover Removal
                Side Inner Cover Installation
                Air Cleaner Cover Removal
                Air Cleaner Cover Installation
                Radiator Cover Removal
            Front Guard Removal
                Front Guards Installation
                Engine Bottom Guard Removal
                Engine Bottom Guard Installation
                Rear Bottom Guard Removal
                Rear Bottom Guard Installation
            Foot Guard and Stay Removal
                Foot Guard and Stay Installation
        Electrical System
            Hook Wrench : 57001 1101
            Timing Light : 57001 1241
            Compression Gauge Gasket : 57001 1314
            Hand Tester : 57001 1394
            Flywheel Puller Assembly : 57001 1405
            Needle Adapter Set : 57001 1457
            Light/Dimmer Switch [A]
            There are a number of important precautions that should be taken
            Wiring Inspection
            Battery Removal
                Battery Installation
                Electrolyte Filling 
                Initial Charge 
                Precautions
                    1)
                    2)
                    3)
                    4)
                Interchange
                    Charging Condition Inspection
                    Refreshing Charge 
            Alternator Cover Removal
                Alternator Cover Installation
                Alternator Rotor Removal 
                Alternator Rotor Installation
                Alternator Stator Removal
                Alternator Stator Installation
                Regulator/Rectifier Output Voltage Inspection
                Alternator Inspection
                Regulator/Rectifier Inspection
                Charging System Circuit
            WARNING
                Spark Plug Removal
                Spark Plug Installation
                Spark Plug Cleaning/Inspection
                Spark Plug Gap Inspection
                Ignition Coil Removal
                Ignition Coil Installation
                Ignition Coil Inspection
                Ignition Coil Primary Peak Voltage Inspection
                Crankshaft Sensor Removal
                Crankshaft Sensor Installation
                Crankshaft Sensor Inspection
                Crankshaft Sensor Peak Voltage Inspection
                Alternator Rotor Inspection
                Ignition Timing Test
                Vehicle-down Sensor Outline
                Vehicle-down Sensor Removal
                Vehicle-down Sensor Installation
                Vehicle-down Sensor Inspection
                Ignition System Troubleshooting
                Ignition System Circuit
            Starter Motor Removal
                Starter Motor Installation
                Starter Motor Disassembly
                Starter Motor Assembly
                Commutator Cleaning/Inspection
                Armature Inspection
                Starter Motor Brush Length
                Brush Assembly Inspection
                Brush Plate and Terminal Bolt Inspection
                Starter Relay Inspection
                Starter Circuit Relay Inspection
                Electric Starter Circuit
                    Starter Motor Clutch Removal
                    Starter Motor Clutch Installation
                    Starter Motor Clutch Inspection
                    Torque Limiter Inspection
            Headlight Beam Vertical Adjustment
                Headlight Bulb Replacement
                Taillight Bulb Replacement
                Lighting System Circuit
            Radiator Fan Circuit Inspection
                Radiator Fan Motor Inspection
                Radiator Fan Circuit
            Fuel Pump Inspection
                Fuel Reserve Switch Inspection (1)
                Fuel Reserve Switch Inspection (2)
                Fuel Pump/Fuel Reserve Switch Circuit
            Indicator Unit Removal
                Indicator Unit Installation
                Indicator Unit Inspection
                Indicator Unit Circuit
            Brake Light Switch Adjustment
                Radiator Fan Switch Inspection
                Coolant Temperature Warning Light Switch Inspection
                Switch Inspection
                Neutral Switch Connection
                Reverse Switch Connections
                Oil Pressure Switch Connections*
            30 A Main Fuse Removal
                Radiator Fan Fuse Removal
                Main Fuse Inspection
                Radiator Fan Fuse Inspection
        Appendix
            NOTE
                Engine Doesn't Start, Starting Difficulty:
                    Starter motor not rotating:
                    Starter motor rotating but engine doesn't turn over:
                    Engine won't turn over:
                    No fuel flow:
                    Engine flooded:
                    Fuel/air mixture incorrect:
                    No spark; spark weak:
                    Compression Low:
                Poor Running at Low Speed:
                    Spark weak:
                    Fuel/air mixture incorrect:
                    Compression low:
                    Other:
                Poor Running or No Power at High Speed:
                    Firing incorrect:
                    Fuel/air mixture incorrect:
                    Compression low:
                    Knocking:
                    Miscellaneous:
                Overheating:
                    Firing incorrect:
                    Fuel/air mixture incorrect:
                    Compression high:
                    Engine load faulty:
                    Lubrication inadequate:
                    Final gear case overheating:
                    Coolant incorrect:
                    Cooling system component incorrect:
                Over Cooling:
                    Cooling system component incorrect:
                Converter Operation Faulty:
                    Belt slipping:
                    Converter engagement speed too low:
                    Converter engagement speed too high:
                    Shifting too quickly:
                    Shifting too slowly:
                Gear Shifting Faulty:
                    Doesn't go into gear:
                    Jumps out of gear:
                    Overshifts:
                Abnormal Engine Noise:
                    Knocking:
                    Piston Slap:
                    Valve noise:
                    Other noise:
                Abnormal Drive Train Noise:
                    Converter noise:
                    Transmission noise:
                    Final gear case noise:
                Abnormal Frame Noise:
                    Shock absorber noise:
                    Disc brake noise:
                    Rear brake noise:
                    Other noise:
                Exhaust Smokes Excessively:
                    White smoke:
                    Black Smoke:
                    Brown smoke:
                Handling and/or Stability Unsatisfactory
                    Handlebar hard to turn:
                    Handlebar shakes or excessively vibrates:
                    Handlebar pulls to one side:
                    Shock absorption unsatisfactory:
                Brake Doesn't Hold
                    Front brake:
                    Rear Brake:
                Battery Discharged:
                Battery Overcharged:
                
                -