Kawasaki MULE 3010 TRANS 4 × 4 Repair Service Manual 2005

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This workshop repair service manual PDF download for the MULE 3010 TRANS 4 × 4 Kawasaki Vehicle has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

MULE 3010 TRANS 4 × 4

Year Model Beginning Frame No.
2005 KAF620-J1 JK1AFCJ1□5B500001
2005 KAF620-K1 JK1AFCK1□5B500001


TABLE OF CONTENTS :

General Information 
Periodic Maintenance 
Fuel System 
Cooling System 
Engine Top End 
Converter System 
Engine Lubrication System 
Engine Removal/Installation 
Engine Bottom End 
Transmission 
Wheels/Tires 
Final Drive 
Brakes 
Suspension 
Steering 
Frame 
Electrical System 
Appendix


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 99924-1350-01
Total Pages : 413


This manual is designed primarily for use by trained mechanics in a properly equipped shop. However, it contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. A basic knowledge of mechanics, the proper use of tools, and workshop procedures must be understood in order to carry out maintenance and repair satisfactorily. Whenever the owner has insufficient experience or doubts his ability to do the work, all adjustments, maintenance, and repair should be carried out only by qualified mechanics.

This service manual, repair manual, workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

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tables
    LIST OF ABBREVIATIONS
    Units of Mass:
    Units of Volume:
    Units of Force:
    Units of Length:
    Units of Torque:
    Units of Pressure:
    Units of Speed:
    Units of Power:
    Basic Torque for General Fasteners of Engine Parts
    Basic Torque for General Fasteners of Frame Parts
    Throttle Pedal Free Play
    Idle Speed
    Water and Coolant Mixture Ratio (Recommended)
    Belt Width
    Wear Shoe Width
    Valve Clearance (when cold)
    Engine Oil
    Transmission Oil
    Tire Tread Depth
    Standard Tire
    Front Final Gear Case Oil
    Brake Pedal Free Play
    Brake Drum Inside Diameter
    Brake Shoe Lining Thickness
    Parking Brake Lever Travel
    Steering Wheel Free Play
    Brake Light Switch Timing
    Spark Plug Gap
    Throttle Link Lever Bolt/Shim Clearance
    Shims
    Choke Cable Free Play
    Valve Closing Temperature (for reference)
    Water Pump Shaft Diameter
    Water Pump Shaft Bearing Inside Diameter
    Radiator Cap Relief Pressure 
    Thermostat Valve Opening Temperature
    Cylinder Compression
    Cylinder Head Warp
    Valve Seating Surface Outside Diameter
    Valve Seating Surface Width
    Valve Spring Free Length
    Valve Head Thickness
    Valve Stem Bend
    Valve Stem Diameter
    Valve Guide Inside Diameter 
    Valve/Guide Clearance (Wobble Method)
    Rocker Shaft Diameter
    Rocker Arm Inside Diameter
    Rocker Arm Push Rod Runout
    Belt Deflection
    Spacers
    Spider Wear Guide Clearance
    Cover Bushing Inside Diameter [A]
    Sheave Bushing Inside Diameter [B]
    Spider Wear Guide Thickness [B]
    Spring Free Length [A]
    Sheave Bushing Inside Diameter
    Spring Free Length [A]
    Inner Rotor/Outer Rotor Clearance
    Inner Rotor Shaft Diameter [A]
    Outer Rotor Diameter [B]
    Outer Rotor Width [C]
    Inner Rotor Shaft Bearing Inside Diameter [A]
    Outer Rotor Housing Inside Diameter [B]
    Rotor Housing Depth [C]
    Cam Height (Inlet)
    Cam Height (Exhaust)
    Camshaft Journal Diameter
    Camshaft Bearing Inside Diameter
    Piston Ring/Groove Clearance (Top, Second)
    Piston Ring End Gap (Top, Second)
    Cylinder Inside Diameter
    Piston Diameter
    Oversize Piston and Rings
    Connecting Rod Bend
    Connecting Rod Twist
    Connecting Rod Big End Side Clearance 
    Connecting Rod Big End Bearing/Crankpin Clearance
    Crankpin Diameter
    Connecting Rod Big End Inside Diameter
    Crankshaft Runout 
    Crankshaft Main Journal Diameter
    Crankshaft Main Bearing Inside Diameter
    Shift Arm Pin Diameter [A]
    Shifter Block Inside Diameter [B]
    Shifter Block Outside Diameter [C]
    Shifter Groove Width [D]
    Drive Chain 20-Link Length [B]
    Shifter Block Outside Diameter [A]
    Shifter Groove Width [B]
    Shifter Block Outside Diameter
    Shifter Groove Width
    Shift Arm Pin Diameter [A]
    Shifter Groove Width [B]
    Toe-in of Front Wheels
    Maximum Tire Air Pressure (to seat beads when cold)
    Tire Air Pressure (when cold)
    LSD Clutch Torque
    Outside Friction Plate Thickness
    Inside Friction Plate Thickness
    Using Spring Scale
    Using Torque Wrench
    Bevel Gear Backlash
    Bevel Gear Backlash
    Recommended Brake Fluid
    Drum Press-fitting Force (Torque)
    Spring Action
    Tie- rod Length (distance between boot end and locknut)
    Kawasaki-recommended chargers
    Battery Terminal Voltage
    Terminal Voltage: 11.5 ∼ less than 12.5 V
    Terminal Voltage: less than 11.5 V
    Regulator/Rectifier Output Voltage 
    Stator Coil Resistance 
    Ignition Coil Winding Resistance 
    Ignition Coil Primary Peak Voltage
    Pickup Coil Resistance
    Connections
    Pickup Coil Peak Voltage
    Carbon Brush Length
    Commutator Diameter
    Testing Switch
    Testing Relay
    Fuel Pump Leads 
    Fuel Pump Relay Internal Resistance (Tester Range: × 1 kΩ)
    Radiator Fan Motor Leads
    Radiator Fan Switch Resistance
    Coolant Temperature Warning Light Switch Resistance
toc
    Read OWNER'S MANUAL before operating.
        EMISSION CONTROL INFORMATION
            1.
            2.
        PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM (US Model only)
        Foreword
        General Information
            Before starting to perform an inspection service or carry out a 
                Battery Ground
                Edges of Parts
                Solvent
                Cleaning vehicle before disassembly
                Arrangement and Cleaning of Removed Parts
                Storage of Removed Parts
                Inspection
                Replacement Parts
                Assembly Order
                Tightening Sequence
                Tightening Torque
                Force
                Gasket, O-ring
                Liquid Gasket, Locking Agent
                Press
                Ball Bearing and Needle Bearing
                Oil Seal, Grease Seal
                Circlips, Cotter Pins
                Lubrication
                Direction of Engine Rotation
                Electrical Wires
            KAF620-J1 Left Side View
            KAF620-J1 Right Side View
            Prefixes for Units:
            Units of Temperature:
        Periodic Maintenance
            The scheduled maintenance must be done in accordance with this c
            The following tables list the tightening torque for the major fa
            Inside Circlip Pliers:
            Fuel System
                Throttle Pedal Free Play Inspection
                Throttle Pedal Free Play Adjustment
                Full Throttle Pedal Position Adjustment
                Idle Speed Inspection
                Idle Speed Adjustment
                Fuel System Cleanliness Inspection
                Fuel Filter Inspection
                Intake Chamber Water Draining
                External Carburetor Mechanism Cleaning
                Fuel Hoses And Connections Inspection
                Fuel Hoses Replacement
                Air Cleaner Element Cleaning
                Air Cleaner Housing Dust and/or Water Inspection
                Cooling System
                    Radiator Cleaning
                    Radiator Hose and Connection Inspection
                    Coolant Draining
                    Coolant Filling
                        Torque -
                    Coolant Filter Inspection
                Converter System
                    Drive Belt Inspection
                    Converter Driven Pulley Shoe Inspection
                    Air Cleaner Element Cleaning/Inspection
                    Converter Dust or Water Draining
                Engine Top End
                    Valve Clearance Inspection
                    Valve Clearance Adjustment
                        Special Tool -
                        Torque -
                    Spark Arrester Cleaning
                Engine Lubrication
                    Oil and/or Filter Change
                        Torque -
                    Oil Filter Removal
                        Special Tool -
                    Oil Filter Installation
                Transmission
                    Transmission Oil Change
                        Torque -
                Wheels/Tires
                    Wheels Nuts Tightness Inspection
                        Torque -
                    Tire Inspection
                Final Drive
                    Front Final Gear Case Oil Change
                        Torque -
                        Torque -
                Brakes
                    Brake Fluid Level Inspection 
                    Brake Fluid Changing
                        Torque -
                    Brake Pedal Free Play Adjustment
                        Torque -
                    Brake Master Cylinder Cup and Dust Seal Replacement
                        Special Tool -
                        Torque -
                    Brake Hose and Pipe Inspection
                    Brake Hose and Pipe Replacement
                        Torque -
                    Brake Wear Inspection
                    Brake Wheel Cylinder Assembly Replacement
                        Torque -
                    Parking Brake Lever Travel Adjustment 
                Steering
                    Steering Wheel Free Play Inspection
                    Steering Joint Dust Boot Inspection
                Frame
                    Seat Belt Inspection
                Electrical System
                    Brake Light Switch Adjustment
                    Spark Plug Cleaning/Inspection
                    Spark Plug Gap Inspection
                General Lubrication
                    Pivots and Points: Lubricate with Grease.
                    Cables: Lubricate with Rust Inhibitor.
                    Cables: Lubricate with Motor Oil.
                Bolts, Nuts, and Fasteners
                    Tightness Inspection
                        Nut, Bolt, and Fasteners to be checked
        Fuel System
            Throttle Pedal Free Play Inspection
                Throttle Pedal Free Play Adjustment
                Full Throttle Pedal Position Adjustment
                Throttle Cable Installation
                Throttle Cable Lubrication
                Throttle Cable Inspection
            Control Panel Assembly Removal
                Control Panel Assembly Installation
                Governor Arm and Throttle Link Removal 
                Governor Arm Installation
                    Torque -
                Governor Assembly Removal
                Governor Assembly Installation
                Governor Assembly Inspection
                Throttle Link Lever Installation
                    Torque -
                Maximum Engine Speed Inspection
            Choke Cable Free Play Inspection
                Choke Cable Free Play Adjustment
                Choke Cable Installation
                Choke Cable Lubrication
                Choke Cable Inspection
            Idle Speed Inspection
                Idle Speed Adjustment
                Fuel System Cleanliness Inspection
                Carburetor Removal
                Carburetor Installation
                    Torque -
                    Torque -
                    Sealant -
                    Torque -
                Carburetor Disassembly
                Carburetor Assembly
                    Torque -
                Carburetor Cleaning
                Carburetor Inspection
                Coolant Filter Cleaning
                Coolant Valve Inspection
            Air Cleaner Element Cleaning
                Air Cleaner Housing Removal
                Air Cleaner Housing Installation
                    Torque -
                    Sealant -
                    Torque -
                Air Cleaner Housing Dust and/or Water Inspection
            Fuel Pump and Fuel Filter Removal
                Fuel Pump Installation
                Fuel Filter Installation
                Fuel Filter Inspection
            Fuel Tank Removal
                Fuel Tank Installation
                Fuel Tank Cleaning/Inspection
        Cooling System
            Kawasaki Bond (Silicone Sealant):
            Coolant Level Inspection
                Coolant Draining
                Coolant Filling
                Pressure Testing
            Water Pump Removal
                Water Pump Installation
                    Torque -
                Water Pump Inspection
            Radiator Removal
                Radiator Inspection
                Radiator Cleaning
            The radiator cap at the reservoir tank has the pressure relief v
                Radiator Cap Inspection
            Thermostat Removal
                Thermostat Installation
                Thermostat Inspection
            Hose and Pipe Installation
                Hose Inspection
            Radiator Fan Switch, Coolant Temperature Warning Light Switch Re
                Radiator Fan Switch, Coolant Temperature Warning Light Switch In
                    Sealant -
                    Torque -
                Radiator Fan Switch, Coolant Temperature Warning Light Switch In
        Engine Top End
            Outside Circlip Pliers:
            Cylinder Compression Measurement
                Cylinder Head Removal
                Cylinder Head Installation
                    Torque -
                    Torque -
                Cylinder Head Disassembly and Assembly (Valve Mechanism Removal 
                    Special Tool -
                Cylinder Head Warp
            Valve Clearance Inspection
                Valve Clearance Adjustment
                Valve Seat Inspection
                Valve Seat Repair
                    Special Tools -
                        Special Tools -
                Valve Spring Free Length
                Valve Head Thickness
                Valve Stem Bend
                Valve Stem Diameter
                Valve Guide Inside Diameter
                Measuring Valve/Guide Clearance (Wobble Method)
                Rocker Arm/Shaft Wear
                Rocker Arm Push Rod Inspection
            Exhaust Pipe Removal
                Muffler Removal
                Exhaust Pipe and Muffler Installation
                Exhaust Pipe and Muffler Inspection
                Spark Arrester Cleaning
        Converter System
            Outside Circlip Pliers:
            Air Cleaner Housing Removal
                Air Cleaner Element Removal
                Air Cleaner Element Cleaning/Inspection
            Torque Converter Removal
                Special Tool -
                Torque Converter Installation
                    Torque -
                    Torque -
                Torque Converter Case Removal
            Drive Belt Removal
                Drive Belt Installation
                Drive Belt Deflection Inspection
                Drive Belt Deflection Adjustment
                    Torque -
                Drive Belt Inspection
            Drive Pulley Disassembly
                Special Tool -
                Special Tool -
                Drive Pulley Assembly
                    Torque -
                    Special Tool -
                    Torque -
                    Torque -
                Spider/Wear Guide Clearance Adjustment
                Drive Pulley Inspection
                Bushing Installation
            Driven Pulley Disassembly
                Special Tools -
                Special Tool -
                Driven Pulley Assembly
                    Torque -
                    Special Tools -
                    Special Tool -
                Driven Pulley Inspection
                Bushing Installation
        Engine Lubrication System
            Oil Filter Wrench:
            WARNING
                Oil Level Inspection
                Oil and/or Filter Change
                Oil Filter Removal
                Oil Filter Installation
            Oil Pump and Relief Valve Removal
                Oil Pump and Relief Valve Installation
                Oil Pump and Relief Valve Inspection
            Oil Screen Removal
                Oil Screen Installation
                Oil Screen Cleaning/Inspection
            Oil Pressure Switch Removal
                Oil Pressure Switch Installation
                    Sealant -
                    Torque -
        Engine Removal/Installation
            Engine Removal
                Engine Installation
                    Torque -
        Engine Bottom End
            Piston Pin Puller Assembly:
            Crankcase Cover Removal
                Crankcase Cover Installation
                    Torque -
            Camshaft Removal
                Camshaft Installation
                Camshaft Inspection
                Cam Wear
                Camshaft Bearing/Journal Wear
            Piston Removal 
                Special Tool -
                Piston Installation
                    Special Tools -
                    Torque -
                Piston Ring, Piston Ring Groove Wear
                Piston Ring End Gap
                Cylinder Inside Diameter
                Piston Diameter
                Boring, Honing
            Connecting Rod Removal
                Connecting Rod Installation
                Crankshaft Removal
                Crankshaft Installation
                Crankshaft Cleaning
                Connecting Rod Bend/Twist
                Connecting Rod Big End Side Clearance
                Connecting Rod Big End Bearing/Crankpin Wear
                    Torque -
                    Torque -
                Crankshaft Runout
                Crankshaft Main Bearing/Journal Wear
            Breather Valve Removal
                Breather Valve Installation
                Breather Valve Inspection
        Transmission
            Outside Circlip Pliers:
            CAUTION
                Transmission Oil Level Inspection
                Transmission Oil Change
            Transmission Case Removal
                Transmission Case Installation 
                    Torque -
                Transmission Case Splitting
                Transmission Case Assembly
                    Sealant -
                    Torque -
            Transmission and Hi/Low Shift Cables Installation
                Shift Lever Position Inspection
                Shift Lever Position Adjustment
                Transmission Shift Cable Inspection
                Transmission Removal 
                    Special Tool -
                    Special Tool -
                Transmission Installation
                    Torque -
                Transmission and Shift Mechanism Inspection
            Hi/Low Shift Cable Installation
                Hi/Low Shift Cable Inspection
                Hi/Low Gear and Shift Mechanism Removal 
                    Special Tool -
                Hi/Low Gear and Shift Mechanism Installation 
                    Torque -
                Hi/Low Gear and Shift Mechanism Inspection 
            2WD/4WD Shift Cable Adjustment
                2WD/4WD Shift Cable Lubrication
                2WD/4WD Shift Cable Inspection
                2WD/4WD Shift Mechanism Removal 
                    Special Tool -
                2WD/4WD Shift Mechanism Installation
                    Torque -
                2WD/4WD Shift Mechanism Inspection
            Differential Shift Cable Adjustment
                Differential Shift Cable Lubrication
                Differential Shift Cable Inspection
                Differential Shift Mechanism Removal
                Differential Shift Mechanism Installation
                    Torque -
                Differential Shift Mechanism Inspection
                Differential Gear Removal
                Differential Gear Installation
                    Torque -
                Differential Gear Inspection
            Bearing Replacement
                Special Tools -
                Special Tool -
                Torque -
                Special Tool -
                Ball Bearing Inspection
                Needle Bearing Inspection
                Oil Seal Inspection
        Wheels/Tires
            Toe-in is the amount that the front wheels are closer together i
                Toe-in Adjustment
                    Torque -
            Wheel Removal
                Wheel Installation
                    Torque -
                Wheel (Rim) Inspection
                Wheel (Rim) Replacement
            Tire Removal 
                Tire Installation 
                Tire Inspection
        Final Drive
            Bearing Puller:
            Front Final Gear Case Oil Level Inspection 
                Torque -
                Front Final Gear Case Oil Change
                Front Final Gear Case Removal
                Front Final Gear Case Installation
                    Torque -
                Front Final Gear Case Disassembly
                Front Final Gear Case Assembly
                    Torque -
                Differential Unit and Ring Gear Disassembly
                Differential Unit and Ring Gear Assembly
                    Torque -
                LSD Clutch Torque Inspection
                LSD Clutch Plate Inspection
                Pinion Gear Unit Disassembly
                    Special Tools -
                    Special Tool -
                Pinion Gear Unit Assembly
                    Torque -
                Front Final Bevel Gear Adjustment
                    Special Tool -
                Special Tool -
                    Special Tool -
                    Special Tool -
                Bevel Gear Inspection
                Differential Gear Inspection
                Tapered Roller Bearing Inspection
                Ball Bearing Inspection
                Oil Seal Inspection
            Bevel Gear Case Removal
                Bevel Gear Case Installation
                    Torque -
                Bevel Gear Case Disassembly
                    Special Tools -
                    Special Tools -
                    Special Tool -
                    Special Tool -
                    Special Tools -
                Bevel Gear Case Assembly
                    Torque -
                Drive Bevel Gear Removal
                    Special Tool -
                Drive Bevel Gear Installation
                    Torque -
                Bevel Gear Adjustment 
                    Special Tool -
                Bevel Gear Inspection
                Ball Bearing Inspection
                Oil Seal Inspection
                Damper Inspection
            Propeller Shaft Removal
                Propeller Shaft Installation
                Propeller Shaft Inspection
            Front Axle Removal 
                Front Axle Installation 
                    Torque -
                Rear Drive Shaft and Axle Removal
                Rear Drive Shaft and Axle Installation
                Drive Shaft and Axle Inspection
                Dust Boot Inspection
                Front Axle Joint Boot Replacement
                    Special Tool -
                    Special Tool -
                    Special Tool -
                Ball Bearing Inspection
                Grease Seal Inspection
        Brakes
            Inside Circlip Pliers:
            Brake Fluid Recommendation
                Brake Fluid Level Inspection
                Brake Fluid Changing
                    Brake Line Air Bleeding 
                        Torque -
            Brake Pedal Free Play Adjustment
                Master Cylinder Removal
                Master Cylinder Installation
                    Torque -
                Master Cylinder Disassembly
                Master Cylinder Assembly
                Master Cylinder Inspection 
            Brake Hose and Pipe Inspection
                Brake Hose and Pipe Replacement
            Brake Drum Removal
                Special Tools -
                Brake Drum Installation
                    Special Tools -
                    Torque -
                Brake Drum Wear
            Brake Panel Removal
                Brake Panel Installation
                    Torque -
                Wheel Cylinder Assembly
                Wheel Cylinder Inspection
                Brake Shoe Lining Wear
                Brake Shoe Spring Inspection
            Parking Brake Lever Travel Adjustment 
                Parking Brake Cable Lubrication
                Parking Brake Cable Inspection
        Suspension
            Steering Stem Nut Wrench:
            Strut (Front Shock Absorber) Removal
                Strut (Front Shock Absorber) Installation
                    Torque -
                Strut Spring Replacement
                    Torque -
                Rear Shock Absorber Preload Adjustment
                    Special Tool -
                Rear Shock Absorber Removal
                Rear Shock Absorber Installation
                    Torque -
                Shock Absorber Inspection
            Front Suspension Arm Removal
                Front Suspension Arm Installation
                    Torque -
                Front Suspension Arm Inspection
            Leaf Spring Removal
                Leaf Spring Installation
                    Torque -
                    Torque -
                Leaf Spring Inspection
        Steering
            Steering Wheel Position Adjustment
                Steering Wheel Free Play Inspection
                Steering Wheel Centering
                    Torque -
                Steering Wheel and Steering Shaft Removal
                Steering Wheel and Main Shaft Installation
                    Torque -
            Steering Gear Assembly Removal
                Steering Gear Assembly Installation
                    Torque -
                Steering Gear Preload Adjustment
                    Torque -
                Tie-rod Length Adjustment
                    Torque -
                Steering Joint Dust Boot Inspection
            Steering Knuckle Removal
                Steering Knuckle Installation
                    Torque -
        Frame
            Front Seat Removal
                Front Seat Installation
                Rear Seat Removal
                Rear Seat Installation
                Seat Belt Removal
                Seat Belt Installation
                    Torque -
                    Torque -
            Control Panel Removal
                Glove Compartment Removal
            Front Cargo Hood Removal
                Front Cargo Compartment Removal
            Cargo Bed Removal
                Cargo Bed Installation
            Front Bar Removal
                Front Bar Installation
                    Torque -
                Rear Bar Removal
                Rear Bar Installation
                    Torque -
                Center Bar Removal
                Center Bar Installation
                    Torque -
                Cargo Bed Latch Position Inspection
                Cargo Bed Latch Position Adjustment
            Front Cover Removal
                Front Fender Removal
                Radiator Side Cover Removal
                Radiator Side Cover Installation
                Radiator Side Cover Flap Removal
                Floor Center Panel Removal
            Rear End Sub-frame Removal
                Rear End Sub-frame Installation 
                    Torque -
        Electrical System
            Crankcase Splitting Tool Assembly:
            Horn [A]
            There are a number of important precautions that are musts when 
            Battery Removal
                Battery Installation
                    Torque -
                Battery Activation
                Precautions
                    1)
                    2)
                    3)
                    4)
                Interchange
                    Charging Condition Inspection
                    Refreshing Charge 
            Alternator Rotor and Stator Removal
                Special Tool -
                Alternator Rotor and Stator Installation
                    Torque -
                Charging System Operational Inspection
                Stator Coil Resistance
                Regulator/Rectifier Inspection
                Charging System Circuit
            WARNING
                Spark Plug Removal/Installation
                    Torque -
                Spark Plug Gap Inspection
                Spark Plug Cleaning/Inspection
                Ignition Coil Removal
                Ignition Coil Installation
                Ignition Coil Inspection
                Ignition Coil Primary Peak Voltage Inspection
                    Special Tools -
                Pickup Coil Removal
                Pickup Coil Inspection
                Pickup Coil Peak Voltage Inspection
                    Special Tool -
                Ignition System Inspection
                Ignition System Circuit
            Starter Motor Removal
                Starter Motor Installation
                    Torque -
                Starter Motor Disassembly
                Starter Motor Assembly
                Carbon Brush Inspection
                Yoke Inspection
                Brush Plate Inspection
                Commutator Cleaning/Inspection
                Armature Inspection
                Pinion Gear Inspection
                Starter Switch Inspection
                Starter Circuit Relay Inspection
                Electric Starter Circuit
            The fuel pump does not operate when the ignition switch is turne
                Fuel Pump Operational Inspection
                Fuel Pump Relay Internal Resistance
                Fuel Pump and Relay Circuit
            Radiator Fan Circuit Inspection 
                Radiator Fan Motor Inspection
                Radiator Fan Circuit
            Headlight Beam Adjustment
                Headlight Bulb Replacement
                Tail/Brake Light Replacement
                Lighting System Circuit
            Brake Light Switch Adjustment
                Switch Inspection
                Radiator Fan Switch Inspection
                Coolant Temperature Warning Light Switch Inspection
            Fuse Removal
                Fuse Installation
                Fuse Inspection
            Wiring Inspection
        Appendix
            NOTE
                Engine Doesn't Start, Starting Difficulty:
                    Starter motor not rotating:
                    Starter motor rotating but engine doesn't turn over:
                    Engine won't turn over:
                    No fuel flow:
                    Engine flooded:
                    No spark; spark weak:
                    Compression Low:
                Poor Running at Low Speed:
                    Spark weak:
                    Fuel/air mixture incorrect:
                    Compression low:
                    Other:
                Poor Running or No Power at High Speed:
                    Firing incorrect:
                    Fuel/air mixture incorrect:
                    Compression low:
                    Knocking:
                    Miscellaneous:
                Overheating:
                    Firing incorrect:
                    Fuel/air mixture incorrect:
                    Compression high:
                    Engine load faulty:
                    Converter and/or belt excessive heating:
                    Lubrication inadequate:
                    Front final gear case overheating:
                    Coolant incorrect:
                    Cooling system component incorrect:
                Over Cooling
                Converter Operation Faulty:
                    Belt slipping:
                    Converter engagement speed too low:
                    Converter engagement speed too high:
                    Shifting too quickly:
                    Shifting too slowly:
                Gear Shifting Faulty:
                    Doesn't go into gear:
                    Jumps out of gear:
                    Overshifts:
                Abnormal Engine Noise:
                    Knocking:
                    Piston slap:
                    Valve noise:
                    Other noise:
                Abnormal Drive Train Noise:
                    Converter noise:
                    Transmission noise:
                    Final drive noise:
                Abnormal Frame Noise:
                    Shock absorber noise:
                    Brake noise:
                    Other noise:
                Exhaust Smokes Excessively:
                    White smoke:
                    Black smoke:
                    Brown smoke:
                Handling and/or Stability Unsatisfactory:
                    Steering wheel hard to turn:
                    Noise when turning:
                    Steering wheel shakes or excessively vibrates:
                    Steering wheel pulls to one side:
                    Shock absorption unsatisfactory:
                Brake Doesn't Hold
                Battery Discharged:
                Battery Overcharged:
                
                -