Polaris Sportsman 500 EFI / X2 / TOURING / 500 H.O. Repair Service Manual 2008

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This workshop repair service manual PDF download for the 2008 Polaris Sportsman 500 EFI / X2 / TOURING / 500 H.O. has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

2008 SPORTSMAN 500
Model Number: A08MH50AX, AZ
Engine Model: EH50PLE

2008 SPORTSMAN 500 EFI
Model Number: A08MN50AF, AN, AQ, AS, AX
Engine Model: EH50PLE

2008 SPORTSMAN X-2 500 EFI
Model Number: A08TN50AX, AZ / A08TN50EA
(Intl’ Quadricycle)
Engine Model: EH50PLE

2008 SPORTSMAN TOURING 500 EFI
Model Number: A08DN50AF, AS, AZ / A08DN50EA
(Intl’ Quadricycle)
Engine Model: EH50PLE


TABLE OF CONTENTS :

FOREWORD
CHAPTER INDEX
CH 1 - GENERAL INFORMATION
CH 2 - MAINTENANCE
CH 3 - ENGINE
CH 4 - FUEL INJECTION
CH 4 - CARBURETOR
CH 5 - BODY/STEERING/SUSPENSION
CH 6 - CLUTCH SYSTEM
CH 7 - FINAL DRIVE
CH 8 - TRANSMISSION
CH 9 - BRAKES
CH 10 - ELECTRICAL
CH 11 - X2/TOURING QUADRICYCLE
INDEX
WIRE DIAGRAMS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 9921315
Total Pages : 406


This manual contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. A basic knowledge of mechanics, the proper use of tools, and workshop procedures must be understood in order to carry out maintenance and repair satisfactorily. 

This service manual, repair manual, workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info : http://www.sitelux.com

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FOREWORD
    FOREWORD
    understanding manual safety labels and directions
    TRADEMARKS
CHAPTER INDEX

CH 1 - GENERAL INFORMATION
    MODEL NUMBER INFORMATION
        Model Number
        Engine Designation Numbers
        Vehicle Identification Number (VIN)
        Transmission I.d. Location
        Engine And Machine Serial Numbers
        Publications
        Paint Codes
        Replacement Keys
    2008 SPORTSMAN 500
        Model Number: A08MH50AX, AZ 
    2008 SPORTSMAN 500 EFI
        Model Number: A08MN50AF, AN, AQ, AS, AX
    2008 SPORTSMAN X-2 500 EFI
        Model Number: A08TN50AX, AZ / A08TN50EA 
    2008 SPORTSMAN TOURING 500 EFI
        Model Number: A08DN50AF, AS, AZ / A08DN50EA
    MISC. NUMBERS/CHARTS
        Standard Torque Specifications
        SAE Tap Drill Sizes
        Metric Tap Drill Sizes
        Decimal Equivalents
        Conversion Table
        Glossary Of Terms
        
CH 2 - MAINTENANCE
    MAINTENANCE
        Periodic Maintenance Chart
        Maintenance Chart Key
        Periodic Maintenance Chart
    LUBRICATION / FLUIDS
        SPORTSMAN Component Locations
        SPORTSMAN X2-Touring Component locations
        Polaris Lubricants, Maintenance and Service Products
        Polaris Lubricant Symbol Identification
        Pre-ride / Daily Inspection
        Lubrication Components
        Front Gearcase Lubrication
        Transmission Lubrication
        ADC Differential Hydraulic Circuit Fluid Change
    VEHICLE INSPECTION
        Shift Link Rod Inspection
        Throttle Inspection
        Throttle Cable / Electronic Throttle Control (ETC Switch) Adjustment
        Fuel System
        Fuel Lines
        Vent Lines
        Fuel Filter
        Choke (Enricher) Adjustment - (500 Carb)
        Compression Test
        Engine Mounts
        Spark Plug
        Active Descent Control (ADC) Reservoir Level
        Battery Maintenance
        Liquid Cooling System Overview
        Coolant Strength / Type
        Cooling System Hoses
        Radiator/Grill Screen
        Cooling System Pressure Test
        Coolant Level Inspection
        Radiator Coolant Level Inspection
        Air Filter/Pre-Filter Service
        Air Box Sediment Tube
        Breather Filter Inspection
        Breather Hose
        Recoil Housing
        Engine Oil Level
        Oil and Filter Change 
        Oil Pump Priming Procedure
        Valve Clearance
        Intake Valve Clearance Adjustment
        Exhaust Valve Clearance Adjustment
        Steering
        Tie Rod End/Steering Inspection 
        Camber and Caster
        Wheel Alignment
        Toe Alignment Adjustment
        Exhaust Pipe
        Brake System Inspection
        Brake Pad Inspection
        Hose/Fitting Inspection
        Auxiliary Brake Testing
        Auxiliary Brake Adjustment (Hydraulic) 
        Suspension Spring Preload Adjustment
        Front Suspension
        CV Shaft Boot Inspection
        Controls
        Wheels
        Wheel, Hub, And Spindle Torque Table
        Wheel Removal Front or Rear
        Wheel Installation
        Tire Pressure
        Tire Inspection
        Frame, Nuts, Bolts, Fasteners
        Storage Compartments
        Winch Operation (If Equipped)
        ATV Cleaning & Storage
    SPORTSMAN 500 CARBURETED MAINTENENCE
        Choke (Enricher) Adjustment
        Pilot Screw
        Pilot Screw Adjustment
        Idle Speed Adjustment
        Fuel Filter
        Carburetor Draining
        Maintenance Schedule
        Maintenance Schedule
        
CH 3 - ENGINE
    Specifications
        Torque Specifications
        Special Tools
        Engine Fastener Torque Patterns
        Engine Service Data
        Engine Service Data
    GENERAL ENGINE SERVICE
        Piston Identification
        Cooling System Specifications
        Cooling System
        Accessible Components
        Engine Removal (TYPICAL)
        Engine Installation Notes
        Cylinder Hone Selection/ Honing Procedure
        Honing To Oversize
        Cleaning the Cylinder After Honing
        Crankshaft Straightening
        Engine Lubrication- EH 50PL
        Oil Pressure Test - EH 50PL
        Oil Pump Priming Procedure
        Oil Flow - EH50PL
        EH50PL Oil Flow Diagram
        EH50PL Engine Exploded Views
    ENGINE DISASSEMBLY
        Cam Chain Tensioner/ROCKER ARM/ CAMSHAFT Removal
        Cam Chain Tensioner Inspection
        Rocker Arm/Shaft Inspection
        Camshaft Removal
        Automatic Compression Release Removal/ Inspection
        Automatic Compression Release Installation
        Camshaft Inspection
        Cylinder Head Removal
        Cylinder Head Exploded View, EH50PL
        Cylinder Head Inspection
        Cylinder Head Warp
        Cylinder Head Disassembly
        Valve Inspection
        Combustion Chamber
        Valve Seat Reconditioning
        Cylinder Head Assembly
        Valve Sealing Test
        Valve Clearance Adjustment
        Cylinder/Piston Removal and Inspection
        Piston Removal
        Cylinder Inspection
        Piston-to-Cylinder Clearance
        Piston/Rod Inspection
        Piston Ring Installed Gap
        Crankcase Disassembly
        Starter Drive Removal/Inspection
        Flywheel/Stator Removal/Inspection
        Cam Chain/Tensioner Blade
        One Way Valve Removal
        Crankcase Separation
        Oil Pump Removal/Inspection
        Oil Pump Assembly
        Counter Balancer Shaft Removal/Inspection
        Crankshaft Removal/Inspection 
        Crankcase Bearing Inspection 
        Pump Shaft Oil Seal/Water Pump Mechanical Seal Removal (Engine Disassembled)
        Crankcase Inspection
        Bearing Installation
        End Play Inspection/Adjustment
        Crankshaft End Play Adjustment
        Counter Balancer Shaft End Play Adjustment.
        Oil Pump Shaft End Play Adjustment
    ENGINE REASSEMBLY
        Pump Shaft Oil Seal Installation
        Crankshaft/Counter Balance/Oil Pump Installation
        Crankcase Assembly
        Water Pump Mechanical Seal Installation
        Water Pump Mechanical Seal Removal - Engine Installed
        One Way Valve Installation
        Cam Chain Drive Sprocket Installation
        Tensioner Blade Installation
        Piston Ring Installation
        Piston Installation
        Cylinder Installation
        Cylinder Head Installation
        Cam Chain/Camshaft Installation
        Camshaft Timing
        CAMSHAFT TIMING
        Cam Chain Tensioner Installation
        Stator, Flywheel and Starter Drive Installation
        Rocker Shaft/Rocker Arm Assembly Installation
        Thermostat Installation
        Oil Pipes
    RECOIL
        Recoil Disassembly/Inspection
        Recoil Assembly
    TROUBLESHOOTING
        Spark Plug Fouling
        Engine
        Cooling System 
    Electronic Fuel Injection 4.3 - 4.30
    Carburetor (sportsman 500) 4.31 - 4.47
    
CH 4 - FUEL INJECTION
    SPECIAL TOOLS
        Part Numbers / Descriptions
    EFI SERVICE NOTES
        General Service Information
    EFI SYSTEM EXPLODED VIEW
    EFI SYSTEM 
        Component Locations/Identification
    FUEL TANK
        Exploded View
    ELECTRONIC FUEL INJECTION
        General Information
        EFI Operation Overview
        Initial Priming / Starting Procedure
    FUEL LINES
        Quick Connect Removal/Installation
    ELECTRONIC CONTROL UNIT (ECU)
        Operation Overview
        ECU Replacement
        ECU Service
    FUEL PUMP ASSEMBLY
        Operation / Testing
        FUEL PUMP TEST
        Fuel Pump / Tank Assembly Replacement
    FUEL PRESSURE REGULATOR
        General Information
    FUEL FILTER
        General Information
    FUEL INJECTOR
        General Information
    CRANKSHAFT POSITION SENSOR (CPS)
        General Information
    MANIFOLD AIR PRESSURE SENSOR (MAP)
        Operation Overview
        Map Sensor Test
        Map Sensor Replacement
    INTAKE AIR TEMPERATURE SENSOR (IAT)
        Operation Overview
        Intake Air Temperature Sensor Test
        Intake Air Temperature Sensor Replacement
    I DLE AIR CONTROL (IAC)
        General Information
    THROTTLE POSITION SENSOR (TPS)
        Operation Overview
        Throttle Position Sensor Test
        Throttle Position Sensor Replacement
        Throttle Position Sensor (Tps) Initialization
    ENGINE TEMPERATURE SENSOR
        General Information
        Engine Temperature Sensor Test
        Engine Temperature Sensor Replacement
    FUEL SYSTEM TROUBLESHOOTING
        FUEL STARVATION / LEAN MIXTURE
    EFI DIAGNOSTICS USING ‘BLINK CODES’
        Blink Codes - Operation
    TROUBLESHOOTING DIAGRAMS
        EFI CIRCUIT - Power On
        EFI CIRCUIT - Crank Position Sensor
        EFI CIRCUIT - Fuel Pump
        EFI CIRCUIT - Ignition Coil
        EFI CIRCUIT - Idle Air Control
        EFI CIRCUIT - Throttle Position Sensor
        EFI CIRCUIT - Manifold Absolute Pressure Sensor
        EFI CIRCUIT - Engine Coolant Temperature
        EFI CIRCUIT - Air Temperature Sensor
        EFI CIRCUIT - Malfunction Indicator Light
        
CH 4 - CARBURETOR
    General Information and Specifications
        Special Tools
        Carburetor Jetting
        Mikuni Jet Part Numbers
        Carburetor Specifications
    Carburetion
        BST 40 Carburetor Exploded View 1 of 2
        BST 40 Carburetor Exploded View 2 of 2
        CV Carburetor System Function
        Carburetor Venting
        Mikuni CV Carb Operation
        Starter System (Choke or Enrichment)
        Pilot (Idle and Slow) System 
        Main System
        Float System 
        Pilot Screw
        Air/Fuel Mixture Ratio
        Jet Needle
        Needle Jet
        Throttle Opening vs. Fuel Flow
        Carburetor Disassembly - Mikuni CV
        Carburetor Cleaning
        Carburetor Inspection
        Carburetor Assembly
        Float Height Adjustment
        Needle and Seat Leakage Test
        Fuel Level Test
    Fuel Tank/Fuel Delivery System
        Fuel System Exploded View
    Fuel Pump
        Fuel Pump Testing
        Fuel Pump Disassembly
        Fuel Pump Inspection and Reassembly
        Fuel Filter Replacement
    Fuel Gauge Sending unit
        Sending Unit Removal
        Testing
        Sending Unit Installation
    Troubleshooting
        Fuel Starvation/Lean Mixture
        
CH 5 - BODY/STEERING/SUSPENSION
    GENERAL INFORMATION
        Torque Specifications
        Special Tools 
        Decal Replacement
        Plastic Insert Removal / Installation
    BODY
        Side Panel Removal
        Front Cover Removal / Installation
        Foot Well Removal / Installation
        X2-Touring Foot Well Removal / Installation
        Front Storage Removal
        Front Storage Installation
        Sportsman Rear Rack Removal / Installation
        Front Cab/Fender Removal/Installation
        Sportsman Rear Cab / Fender Removal / Installation
        X2-Touring Rear Quarter Panel Removal / Installation
        Sportsman Rear Storage Removal / Installation
        Radiator Screen Removal
        Sportsman Body Assembly Exploded View
        X2-Touring Body Assembly Exploded View
        Touring Body/Rack Assembly Exploded View
        Body / Rack Exploded Views
        Touring Body/Seat Assembly Exploded View
        Headlight Pod Exploded View
    STEERING
        Handlebar Block Installation Procedure
        Steering / A-arm Exploded View
        A-Arm Replacement
        Ball Joint Replacement
        Steering Post Removal
        Steering Post Assembly
    SUSPENSION
        Front Strut Cartridge Replacement
        Strut Assembly
        Sportsman Rear Suspension Assembly
        X2-Touring Rear Suspension Exploded View
        X2-Touring Torsion Bar Exploded View
    X2 CARGO BOX
        Exploded View
        Removal / Installation
    X2 SEAT assembly
        Exploded Views
        X2 Seat Operation - Configuring Cargo Box For Passenger Riding
        X2 Driver Seat Backrest Removal / Installation
        X2 Passenger Seat Backrest Removal / Installation
        
CH 6 - CLUTCH SYSTEM
    SPECIAL TOOLS AND SPECIFICATIONS
        Special Tools
        Service Note
        Component Fastener Torques
    PVT EXPLODED VIEWS
        PVT Sealing And Ducting Components
        Drive Clutch Exploded Views
        Driven Clutch Exploded Views
        Engine Braking System (EBS) Exploded View
    PVT SYSTEM
        PVT Operation Overview
        Drive Clutch Operation
        Driven Clutch Operation
        EBS Clutch Operation
        PVT Maintenance / Inspection
        Drive Clutch Spring
        Optional Shift Weights
        PVT Drying
        PVT Disassembly 
        PVT Installation
        Drive Belt Removal / Inspection
        DRIVE BELT INSTALLATION
        Clutch Alignment
        Clutch Offset
    EBS DRIVE CLUTCH SERVICE
        Drive Clutch Disassembly
        Spider Removal
        Button To Tower Clearance Inspection
        Shift Weight Inspection
        Drive Clutch Inspection
        Moveable Sheave Bushing Inspection
        Drive Clutch Bushing Service
        One-Way Clutch Inspection (Drive Clutch)
        Drive Clutch Reassembly
    EBS DRIVEN CLUTCH SERVICE
        Driven Clutch Disassembly 
        DRIVEN CLUTCH BUSHING REMOVAL/ INSTALLATION
        EBS DRIVEN CLUTCH REASSEMBLY
    STANDARD DRIVE CLUTCH - 500 Carburetor
        Drive Clutch Disassembly
        Spider Removal
        Button To Tower Clearance Inspection
        Shift Weight Inspection
        Sheave / Bushing Inspection
        Drive Clutch Bushing Service
        Drive Clutch Reassembly
    STANDARD DRIVEN CLUTCH - 500 Carburetor
        Exploded View
        Clutch Disassembly / Inspection
        Bushing Service
        Moveable Sheave - Bushing Installation
        Clutch Assembly
    PVT TROUBLESHOOTING
        Overheating
        Problem, Cause and Remedy Chart
        
CH 7 - FINAL DRIVE
    SPECIFICATIONS
        Torque Table
        Special Tools
        Gearcase Fluid / Capacity
    FRONT HUB
        Disassembly
        Assembly
    FRONT DRIVE SHAFT (CV) SERVICE
        Removal
        Installation
        Inspection
        CV Joint/Boot Replacement
    PROP SHAFT - FRONT
        Removal and Installation
    U-JOINT
        Disassembly
        Assembly
    DRIVE AXLE EXPLODED VIEWS
        Drive Shafts and Propshaft
    FRONT GEARCASE - CENTRALIZED HILLIARD
        Exploded View
        Operation
        Gearcase Removal
        Disassembly / Inspection
        Reassembly / Inspection
        Setting Ring Gear Backlash
        Front Gearcase Diagnosis
        Gearcase Installation
    FRONT GEARCASE - Active Descent Control
        ADC Gearcase Exploded View
        Operation
        ADC Coil Testing
        ADC Differential Hydraulic Circuit Bleeding
        Disassembly / Inspection
        ADC Gearcase Piston Replacement Procedure
        Assembly
    REAR HUB
        Removal
        Disassembly
        Assembly
        Installation
    REAR DRIVE (CV) SHAFT SERVICE
        Removal
        Service
        CV Boot Replacement
        INSTALLATION
        Drive Shaft and CV Joint Handling Tips
        
CH 8 - TRANSMISSION
    TRANSMISSION - GENERAL
        Mounting Exploded View
        Torque Specifications
        Special Tools
        Lubrication
        Gear Selector Removal
        Transmission Removal
        Transmission Installation
        Troubleshooting Checklist
    TRANSMISSION SERVICE
        X2 - Touring Exploded View
        500 Carbureted Exploded View
        Transmission Disassembly
        Transmission Assembly
        Transmission Front Output Shaft Backlash Procedure and Reassembly
        
CH 9 - BRAKES
    SPECIFICATIONS
        Torque Table
        Component Service Limits
    BRAKE SYSTEM Exploded Views
        X2, Touring System Component Exploded View
        Sportsman System Component Exploded View
    BRAKE CALIPER EXPLODED VIEWS
        Sportsman and X2, Touring Front Caliper Assembly
        X2, Touring Rear Caliper Assembly
        Sportsman Rear Caliper Assembly
    HYDRAULIC BRAKE SYSTEM
        Operation Overview
        Brake Noise Troubleshooting
        Brake Bleeding / Fluid Change
    FRONT MASTER CYLINDER
        Removal
        Installation
    FRONT BRAKES
        Pad Removal
        Assembly
        Brake Burnishing Procedure
    FRONT BRAKE DISC
        Inspection
        Removal / Replacement
    FRONT CALIPER
        Removal
        Inspection
        Reassembly
        Installation
    REAR BRAKE PAD
        X2, Touring Pad Removal
        X2, Touring Pad Installation
        Sportsman Rear Pad Removal
        Sportsman Rear Pad Installation
        Brake Burnishing Procedure
    X2, TOURING REAR CALIPER
        Removal
        Inspection
        Reassembly
    Sportsman REAR CALIPER
        Removal and Inspection
        Assembly
    REAR BRAKE DISC
        Inspection
    REAR MASTER CYLINDER
        X2, Touring Exploded View
        Overview
        X2, Touring Rear Master Cylinder Removal and Installation
        Sportsman Rear Master Cylinder Removal / Installation
        Pedal Removal and Installation
    TROUBLESHOOTING
        Brakes Squeal
        Poor Brake Performance
        Lever Vibration
        Caliper Overheats (Brakes Drag)
        Brakes Lock
        
CH 10 - ELECTRICAL
    GENERAL INFORMATION
        Special Tools
        Ignition System / Basic Electrical Components
        Electrical Service Notes
        Troubleshooting
    POWER DISTRIBUTION MODULE (PDM)
        Sportsman 500 Carbureted Overview
    INSTRUMENT CLUSTER
        Overview
        Instrument Cluster Diagnostic Mode
        Setting A New Service Interval
        EFI Diagnostic Mode 
        Speedometer Removal
        Speedometer Installation
    ALL WHEEL DRIVE AND SPEEDOMETER TROUBLESHOOTING
        TEST 1 - No All Wheel Drive
        TEST 2 - No Speedometer Display
        TEST 3 - No Reverse Speed Limit
        TEST 4 - No AWD Hub Safety Limit
        TEST 5 - Reverse Speed Limiter Activated In Forward Gear
        TEST 6 - Wheel Speed Sensor
        TEST 7 - Fuel Gauge Display Not Working
        TEST 8 - Shift Indicator Not Working
    ACTIVE DESCENT CONTROL (ADC) COIL
        Operation Overview - EFI Only
        Diagnosing System Failures
    ALL WHEEL DRIVE (AWD) COIL
        Operation Overview
        Diagnosing System Failures
    COOLING SYSTEM COMPONENTS
        Fan Control Circuit Operation
        Fan Control Bypass Test
        Fan Motor Current Draw Test
        Coolant Temperature Sensor
    GEAR POSITION INDICATOR SWITCH
        Test Diagram
    ELECTRONIC THROTTLE CONTROL (ETC) SWITCH
        Operation Overview
        ETC Test
    IGNITION SYSTEM
        Overview
        Components of Alternator and DC / CDI Ignition System
        EFI Ignition System Testing Flow Chart
        Crankshaft Position Sensor Gap
        Ignition Troubleshooting
        Ignition Output Test Using Gap Tester
    CHARGING SYSTEM
        Current Draw - Key Off
        Break Even Test
        Alternator Output Test
        Charging System Testing Diagrams
    RELAYS
        Operation - EFI Models
    FUSES/Circuit Breaker
        Operation - EFI Models
    DIFFERENTIAL SOLENOID
        Overview - X2 and Touring
        Testing
        Replacement
        Differential Solenoid Diagram - X2 and Touring
    LIGHTING
        High Beam Headlight Bulb Replacement
        Headlight Housing Relacement
        High Beam Headlight Adjustment 
        Lower Headlamp Removal / Installation
        Low Beam Headlight Adjustment
        Headlamp Switch Test
        Work Light / Differential Lockout Switch
        Brake Light / Work Light Replacement
        Brake Light Switch Test
    SPEED SENSOR
        Testing
        Replacement
    FUEL SENDER
        Testing
    ACCESSORY POWER
        Wire Connections
    STARTER SYSTEM 
        Troubleshooting
        VOLTAGE DROP TEST
        Starter Lockout Troubleshooting- EFI Models
        Starter Lockout Troubleshooting- Sportsman 500 Carbureted
        Starter Lockout Diagram- EFI
        Starter Lockout Diagram- Sportsman 500 Carbureted
        Starter Motor Removal / Disassembly
        Brush Inspection / Replacement
        Armature Testing
        Starter Reassembly
        Starter Solenoid Bench Test
        Starter Exploded View
    STARTER DRIVE
        Pinion Gear - Anti-Kick Out Shoe, Garter Spring Replacement
    STARTER SYSTEM TESTING FLOW CHART
        Condition: Starter fails to turn motor. NOTE: Make sure engine crankshaft is free to turn before proceeding with dynamic testing...
    BASIC WINCH WIRING
        Pre-wired Models
    BATTERY
        Battery Identification
        Battery Activation
        Terminal Preparation
        Battery Removal
        Battery Installation
        Off Season Storage
        Low Maintenance Battery Off-Season Storage
        Battery Testing
        Conventional Battery OCV - Open Circuit Voltage Test
        Conventional Battery Specific Gravity Test
        Battery Load Test
        Charging Procedure
        Low Maintenance Battery Check:
        Low Maintenance Battery Charging
        Low Maintenance Battery - OCV- Open Circuit Voltage Test
        Low Maintenance Battery Load Test
        Low Maintenance Battery Charging Procedure
    TROUBLESHOOTING DIAGRAMS
        All Wheel Drive - EFI
        Fuel Pump and Ignition Coil - EFI
        Reverse Override - EFI
        Fan Control - EFI
        
CH 11 - X2/TOURING QUADRICYCLE
    500 EFI X2 / TOURING QUADRICYCLE BRAKE SYSTEM
        Overview
        Exploded View
    500 EFI X2 / TOURING QUADRICYCLE STEERING POST AND LOCK
        Steering Assembly Exploded View
    500 EFI QUADRICYCLE EMISSIONS SYSTEM
        Overview
    500 QUADRICYCLE ELECTRICAL
        Turn / Hazard Signal Diagram
        
INDEX
WIRE DIAGRAMS

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